Lelit Mara - HX Profiler Conversion

Equipment doesn't work? Troubleshooting? If you're handy, members can help.
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mohninme

Postby mohninme » May 31, 2019, 4:48 pm

Hi

I thought I would share the conversion of my Lelit Mara PL62T into a HX profiling machine. I have had the Bianca profiling valve for some time now and I have been very pleased with the modification. I have also made some additional changes to improve the aesthetics and the overall function of the machine. Most notably is that my Mara has both grouphead temperature and pressure indication.

If you are interested in the original thread where the valve was first installed, and the journey began, you can find that here.
Who wants to Bianca-fy their E61 grouphead? - Interest Survey


The Mods:
Functional Improvements:
Lelit 1000185 profiling valve assy, including the lower(stiffer) spring
Bianca Paddle (handle) 4100003 and FS037 setscrew
Bianca dispersion screen 1600069L1
E61 Grouphead pressure gauge (custom - more on this below) (Lelit gauge is PLA2400)
E61 Grouphead Temperature gauge (Eric's)

Aesthetic Improvements:
Matching walnut Knobs PLA2200
Matching Walnut portafilter (bottomless) PLA580W

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Overall, I have found the valve very easy to use and it has certainly added to the pleasure and adventure of making espresso. I would recomend that anyone considering this modification, first develop competence in making espresso with their E61 machine before adding the profiling valve. It does add another variable into the equation.

The Bianca dispersion screen is a finer mesh than the Mara so I added this to help with water distribution over the puck. I can't compare it to say the LMS screen but at $22 Can it is a cost effective upgrade even if it is only a minor improvement.

In the cup:
At first, I did not install the lower drain valve spring, retaining the standard E61 preinfusion. This allowed me to run the valve as open as I wanted, and pull standard E61 shots. When I desired, I took over with the valve. My wife and I enjoy our coffee differently so I can easily make her a standard shot in a milk drink and then do a long preinfusion pull for myself. I have since installed the spring and I am using the valve to influence every shot.

I have been regularly pulling light to medium roasts with a 30-45 second preinfusion of 2-3 bar. I have found that I can get flavours that I couldn't get previously and maybe more importantly I can produce a result that I find very smooth on the palate. Lovely!!

As a side benefit, and this may be cause for conversation, but I have felt that using the valve has added some grace to my grinding. Firstly, now I can grind fine enough to choke the machine (but a long preinfusuion takes care of that) but I haven't had to shoot for perfection with my grinding. The grind can now be super fine but I can get similar results from a broader grind range than I could previously using a standard E61 shot profile.

So what about temperature control (its an HX):
I have found that I generally experience a slightly inclining temperature profile over the course of a shot but generally not much more than a 1-1.5*F. Like with any HX machine you need to learn how it reacts to flushing, how much to flush etc. I think, in really low flow situations the heavy mass of the group itself helps stabilize the temperature. Setting your boiler temp a bit lower (PID versions) can also help, but I haven't found it necessary. Long and short of it is that it has not been an issue for me.

That all being said, I was faced with not being able to know the temp and pressure at the puck simultaneously. Temperature was not a concern because I had Eric's Thermometer installed already. This has been a concern of many on HB and perhaps my modification can be a solution for some that are willing to make a physical alteration.

Grouphead Alteration:
I removed the E61 grouped from the machine and drilled a port in the backside where it is unseen. The port connects with the cam chamber internally and the port is tapped 5/16" 24 for the fitting. The 1/8" Swagelok fitting (SS-200-1-2ST) is bored through with a 1/8" drill so that I could choose either pressure indication or temperature indication (with a 1/8" K type thermocouple) from this port. I used a copper washer as the sealing medium between the fitting and the group. I could have also used fitting (SS-200-1-OR) which uses an oring as the seal. Spot facing the port for the seal is recommended, however I personally did not and then had to draw file the area which removed some of the chrome (still completely unseen to the eye). I used 1/8 stainless tubing to connect to my gauge externally but how you chose to connect the port for a pressure gauge is really up to the user. The Mara is quite a compact machine so there isn't much room on the face to add a gauge into the face panel. I would think on larger units there would be room to flush-mount a 1.5" back mount gauge.

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I did some testing comparing pressure and temperature readings at the new port location against pressure and temperature readings at the stock E61 grouped port. Here are my findings.

Pressure:
I was very please to find that the pressure indicated at both locations were identical. This makes sense as both ports are in the same leg of the hydraulic circuit. I expected there to be some lag in one compared to the other but found them very close. The gauge pressure on the custom port actually responded a bit quicker than the grouphead manometer but that could just be due to differences in the gauge internals.

Temperature:
Again, I was pleased to find that the temperature at both locations correlated very well. I used Eric's thermometer in the stock grouphead location and 1/8" K type TC in the custom location using my digital multimeter. I compared the two in standing 200*F water to first understand the temperature differential and then remove that differential from the equation and test. At an idle the two ports read almost identical. During a flush or brew cycle the port at the cam chamber temp reacts ahead of the stock port as the water passes through this area first. This is true both as the water temp inclines or declines through a brew cycle. This temperature differential was pretty consistent at 2-3*F. Keep in mind that I did not perform extensive testing and say a really hot or cold group idle temp might influence the differential.

It is my opinion that the custom port is more suitable to pressure indication than temperature. It will work with temperature but a suitable small digital display would need to be identified and then some offset would need to be considered into the measurement. I really like the cleaner look of the Leliit manometer on the group face so I was secretly hoping for the inverse.

Will the Lelit Bianca profiling valve kit fit your E61 machine?
A little research on HB should give you the answer you are looking for. In some cases where the mushroom and cap are a single piece design you will need to order a mushroom and oring to go with it. This marketplace link hosted by 1st line will likely help you find the answer. BIANCA-fy your E61 Grouphead

Parts in Canada: (For my fellow Canucks)
In Canada, the Lelit parts here can be ordered from the Canadian Lelit importer Edika. They have a website but not a means to order the materials from it. You need to contact them directly and do it old school. It works well and the response time is good. service@edika.com

The Bianca valve kit, paddle, set screw and manometer (gauge) will set you back about $425 CAN plus tax.
Michael
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Jake_G
Team HB

Postby Jake_G » May 31, 2019, 5:05 pm

Michael,

That is exceptional work you've pulled off.

Well done!

Cheers!

- Jake