I apologize for the delay to anyone that's been on the edge of their seat waiting for this (Douglas Adams wrote:I love deadlines. I like the whooshing sound they make as they fly by.

Unfortunately, my pre-production unit had some problems with grind quality that I think may have been the result of some misalignment of the burrs. Of course, you can read about all that in the previous thread. You'll find that I got in touch with Kyle Anderson, the man behind the Baratza Vario, and he and Mark Prince tried to troubleshoot the grinder, unfortunately to no avail. However, Kyle offered to send Dan and I review units directly, and so the grinders Dan and I later received were sent straight from Baratza.
About a week and a half ago, Dan received his Vario, and soon took it up to Counter Culture Coffee, only to see it easily bested by CCC's Robur, producing very unimpressive shots. Dan continued to work with the grinder, and later reported much improved shots over its initial showing at CCC. He took it back the next Friday, and they pitted it against the infamous Mazzer Mini. The result: A dead heat.
Now that I've had my final unit for a few days and Dan has his for over a week and a half, we thought we'd start a clean slate for the grinder with a new thread, aptly titled the "Second Look." So, without further ado, here are my findings so far, presented with photos to help out on some of the questions that have been posed by owners that may have had some confusion about some of the subtler parts of the grinder.
To start off, a number of people were confused about the grinder interlock mechanism. Here's a short set on that:
Back side: mate the long, narrow rib of the hopper to the slot in the rear of the grinder throat.
Front side: mate the shorter, thick rib on the opposite side of the hopper to the slot in the front side of the grinder throat. Push the hopper down into the throat, and rotate clockwise.
Closeup of the goal: Make the long, skinny rib push this button.
Note that if the grinder won't turn on, you can remove the hopper, start the grinder in manual mode (it will count up on the digital display), and press this button. If the grinder still doesn't turn on, you've got a problem.
Note: I ran about a pound of old beans through the grinder to season it. I did this by grinding in ~30 second bouts with about a minute rest in between. The grinder got pretty darn hot. At the end, it wouldn't turn on when I tried to run the supplied Urnex Grindz through it. It wouldn't turn back on for several minutes. However, after it cooled down, it ran as normal, and the burrs sounded the same as before (started to change sounds at the same settings, etc.).
While I was seasoning the grinder, I got plenty of grind samples to look through. This grinder doesn't have the same "sawtooth," monster-particle issue as the pre-preproduction unit. That's a good sign! I also got to look at what the static is like.
After banging the thing against the trash bin to get all the grinds out, this is what I am left with.
Which reminds me--Baratza has certainly advertised their Mahlkönig burrset on the grinder. This sticker made me think of the Intel Inside stickers that are plastered on so many computers the world over.
Now, before I touch on grinding for espresso, here's some more photos of the Vario, of various aspects of the final version that I didn't touch on in my previous coverage.
The Portaholder, at its highest setting. It doesn't really hold my portafilter up, and seems like it was designed more for a La Marzocco portafilter as its smallest portafilter.
The naked portafilter in the portaholder. I had to bend the portaholder's fork up slightly (quite easy to do) to get it to hold the thing even close to level.
For the rounded bowl of the Elektra A3 portafilter, the fork is more cumbersome than helpful. It doesn't really hold the portafilter at the right angle or place, and it encumbers movement during dosing. The housing is nice; it's easy to remove, and it does a decent job at catching stray grinds. I took the fork off of mine, and I like it better that way.
Cord management: nifty, works well, and it's one of the very handy features of the grinder that I really like.
Random closeup of the exit chute for the grinder. Not much to see, other than that it's quite small. I can fit a pinky up there and wriggle it around to purge the grinds that get trapped. Smaller hands may fare better. It feels like there's a flap up there of some kind, which may explain the reduction in clumps.
The grinds chamber, redux. No real difference, other than this is a totally clean grinder.
The grinds chamber, redux, part II: upper burr.
Assembled: the last thing that beans destined for the Vario ever see.
You can see how much metal there is in the grinds path (for the benefit of anyone who's interested in the Vario as a grinder that eliminates metal from touching the coffee).
Here's what things look like in the testing lab (A.K.A. my dining room), just before I make a huge mess of the place:
I've wanted to get a good impression of the grinder over the weekend, but I have been thwarted by coffee that I am unfamiliar with, and good coffee that is getting somewhat past its prime. My Bella Vita is pulling fairly close on the Robur and the Vario, but it's not very nice on either of them due to its age. I've refused point blank to put any of my Los Luchadores in the Vario. I only have 12 oz. of the stuff, and it's giving me enough trouble as it is. The whole weekend it was grass, grass, and lemongrass. Finally this morning I got ginger in the shot, and maybe a hint of butterscotch in the macchiato, using the Robur. Anyway, enough of that tangent...
All that to say, I don't know much about this grinder's cup quality yet. The results in the cup so far are reasonably encouraging, as are Dan's reports. Confirming that, the pucks look better than last time:
The big flakes are gone; it looks like a normal puck.
On the other hand, my grinder can just barely pull a ristretto with the beans I am using and a normal dose, and certainly can't choke the machine without some serious updosing. I got all kinds of messy gushers dialing it down. I've ended up all the way fine on the right (macro), and about 2-3 notches from the very finest the grinder goes on the left (micro). I believe that this may indicate that my grinder isn't quite calibrated optimally, which is an issue some others have complained of (e.g., James Hoffman noted that his Vario couldn't grind coarse enough for French Press). If it becomes an issue, I'll have to contact Kyle and see about adjusting the calibration.
Finally, here are a few more random observations I've come to thus far:
- As I alluded to, it seems like the Vario is quite capable of producing a balanced cup. On too-old Bella Vita, I am getting better-tasting (though worse-looking) pours than I was with the same coffee before. This seems like a good sign--with some fresher coffee, I expect the pours will improve.
- It looks like its apparently clump-free grind is slightly deceptive; I think it will still be a WDT candidate. it certainly seems to be rather sensitive to how you dose, and it's very possible that I just need to work with it more and find a good method that yields channel-free pours without getting out my yogurt cup and dissecting needle.
- Whatever they did to solve static isn't working for me right now. I still get pretty significant messes on the counter; grounding the hook and fork doesn't seem to have helped for me. Holding the portafilter very low (without the fork) below the chute, which helped me before, seems to help for this unit as well. Static seems to be a very touchy problem for grinders, and I suspect your issues with it will vary sharply with your climate and coffee choice. Your mileage will certainly vary on this one.