Ira - thanks for the suggestion, the WDT experiments have already shown with pretty strong anecdotal evidence that when you break up the clumps the shots get better. There could be a similar experiment to decide at what point a few clumps no longer affects the shot, but with my experiment of the other day, there was easily 1/2 to 3/4 of a gram of coffee tied up in the clumps. Given that we weigh doses to the half-gram, I wouldn't want one "standard of error" in weight tied up in clumps and distributed unevenly.
Ntwkgestapo - A vibratory jewelry polisher may just be the key. They seem to be about $50 on Ebay. At a 5lb hopper capacity they are too monstrous to become a popular home barista accessory, and something would have to be modded into the hopper to hold the PF basket.
Still, if they work, then somebody motivated could probably refine the design into a good barista tool. I may order one to play with.
Spresso bean - that's another good thought. I was reading through some more papers on powder physics (actually talking about
thermal conductivity in powders, which the thermologging crowd might find to be interesting- because, as I read that paper, temp conductivity and retention through the puck is going to be a function of tapped density, as well). The experimenters there used a "mesh 50" screen to separate their powders before pouring them into a device similar to the autotap.
Perhaps sifting prior to vibration/rotation increases the efficiency of the separation/settling function of the vibration and rotary mechanism.
Eventually I'll get out of the realm of theory and start spending money to play around with devices, but I'm trying to keep my investment as low as possible.
Jon- It's documented on this site, by certain extremely experienced and well-regarded members, that hand distribution is unreliable and difficult, and that agitation of grounds promotes a more even distribution. I don't have time to go digging for the quotes. You're happy with your methods, enjoy! I will continue to search. Perhaps one day we'll have an espressoporn showdown.
~tMb