CoffeeGuy wrote:2. I'm using espresso beans from star-frucks. I haven't yet tried freshly roasted beans.
None of your date will be useful until you are using beans whose roast date you know. Find a source of decent, roast-dated, less-than-two-weeks but older than three days, beans. Preferably from someone with a bit of a reputation for roasting great espresso blends.
2. I'm perplexed why I see grounds on the screen and am getting a screw mark in the puck.
Grinds expand when they are wetted. You're initial measure, after tamping, should be that the grounds are not disturbed when you lock them in. So, lock them in a dry group, and them unlock them and look. If the puck is not disturbed, place a nickle on the puck, and lock it in again. If the nickle is impressed into the puck, you're headspace is adequate.
Also, listen to your machine as you turn off the brew switch. There is a click, and a bit of a sigh with a gurgle coming from the drip tray. This is the three-way valve releasing all the pressure on top of the puck. This means that all that pressure is running down a tube into the drip tray, and the at the puck will attempt to follow it a bit. This is why you'll have grounds on the screen, and the screw impression in the of of the puck.
Occasionally (after you find a blank portafilter basket, or one without any holes in it*) you should backflush this particular plumbing to keep it clean. To keep the dispersion screen and PF gasket clean, pull an empty group until the brew water comes out clean, and them put the pf with the empty basket in it underneath, and (without locking it in) allow the water to overflow the basket and flush these areas out. No more worries about grounds on the screen. Get a decent brush (denture brushes can work) and scrub the screen adn gasket occasionally, too. Clean machines make happier coffee!
*If you find the right sterno can, some of those press-in tin lids can do for a blank PF in a pinch.