another_jim wrote:I got less, about 5 seconds difference, but still enough to require a setting change when switching between the two methods. However, I put my single dose beans into a cylinder and weight it with a piston, so the early part of my grinding may approximate the weighted process.
I was also surprised at the magnitude of the difference, although Dave had mentioned "blond gushers" in past posts. I know I'll be more careful about letting my (mini)hopper run dry in the future...

another_jim wrote:I'll be very curious to see what the particle analysis shows on this. My only idea to explanation the finer grind required when beans popcorn is fewer fines. I known fewer fines leads also leads to longer dwell times for an overall equal pour, so that is an alternative way to check it.
My intuition tells me that popcorning is likely to generate more fines, together with a wider spread of particle sizes. More fines does not explain the faster flow rates, but perhaps the uneven larger particles do not pack as well, or are more permeable, allowing water to flow through the puck more rapidly.
On a related note: after examining preliminary SEM images, I postulated that conical grinders, due to the longer grinding path, may generate smoother, more regularly shaped particles, together with more fines. These particles might pack better, producing more even flows and more forgiving pours.
Unfortunately all of this is post hoc analysis. As you note, fewer fines from popcorning would neatly explain the faster pours. Interesting grounds for speculation, and a clear call for future study.