by Jim Williams on Thu Feb 28, 2008 6:09 pm
I finally was able to return to this project today. I am happy to report... success!
I used a 16 mm socket on a 3/8" drive ratchet with a 6" extension. I removed the group and accessed the nut through the hole there. The socket went onto the nut evenly and firmly. I then grasped the steam valve body with my free hand and got the nut as tight as I could while keeping the valve body level. I fired up the machine, and it still leaked from where the valve body meets the boiler.
I realized the problem really was that problem which afflicts these Gaggia/La Pavoni lever machines generally, namely keeping the base stable. So-- and I am not proud of this-- I put the machine on the floor, removed my shoe, stepped on the base of the machine with my besocked foot and repeated the nut tightening routine. Uing this method I was able to turn the nut about 1/4 turn more than before. I fired it up again, let it cycle a few times and... no more leak.
Thanks to everybody for their suggestions!
Jim