Cheap Temperature Control For Open Boiler Espresso Machines - Page 2

Equipment doesn't work? Troubleshooting? If you're handy, members can help.
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DJR (original poster)
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#11: Post by DJR (original poster) »

I hope someone more qualified than me answers the 220 volt question. I suspect there could be a problem. There are 220 volt dimmers which would work if they're rated for the right amperage. They would go between the transformer and the machine.

Is there an electrician in the house?

donn
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#12: Post by donn »

If I wanted one of these for my three-round-prongs-in-a-row 240V Zerowatt, I would sure put it on the 110V side of the transformer. But I'm no electrical whiz. What is it, a variable transformer?

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norby
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#13: Post by norby »

I'm planning it for a while for my Zerowatt. The only problem, most of the light dimmers (at least here) for 3-400W only.

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orphanespresso
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#14: Post by orphanespresso »

I have followed this post with some interest and spoke with our friendly electronics guru this evening about using this type of router speed control on a heating element and the overall repercussions of use, if any. He explained that this type of dimmer device operates with a Triac type circuit which functionally cuts off a part of the standing sine wave of the 110 volt cycle. When on 'full' the entire S wave is delivered, at 60 cycles per second. As one reduces the setting, small parts of the sine wave are removed as a function of RMS voltage. When set at 1/2 maximum, therefore, 1/2 of the wave is removed. The result is neither a change in voltage or in current (the resistance of the element if fixed) but in essence a sort of switching on and off of the element as the parts of the wave are dropped out. This device essentially operates as a switch, but it switches on an off 60 times per second.
The wattage of the element is unchanged on a per cycle basis but over time the effect is to reduce the duty cycle of the element....when set at 1/2 max the element is under power only half the time, though at full power during the time it is exposed to current.
For example, a 1000 watt element will still run at 1000 watts on a setting of 75% max but only 75% of the time giving it an effective wattage of 750 watts when factoring in total time.

As far as any negative effects, there are none really since the resistor is not shown any other potential or current than it is not exposed to under normal use. The only time there is any undue stress on a resistor (element) is when the element is cold, since when cold, the resistance is lower, therefore the current is higher, constituting a kind of a surge (light bulbs always burn out when first switched on...this is the point when the resistance is lowest and therefore there is a current spike, causing the filament to be exposed to current too high for the rating of the now somewhat worn filament wire....same with a heating element). Since the heating element is hot and is constantly switching on and off (60 times per second) there is no increased current or stress on the element.

The short answer then is....no harm to the element when using one of these to control temperature.

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DJR (original poster)
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#15: Post by DJR (original poster) »

Did you ask him if it would work in series with one of the transformers you sell? This would explain why the box doesn't get hot. It isn't a resistor? While you're at it, does the fuse protect the machine or just the controller? You ought to OEM one with a Bakelite switch.

Dan

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drgary
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#16: Post by drgary »

I'm reviving this old thread to troubleshoot trying a dimmer like this for my 1968 "Ultimate" Europiccola that's fitted with a pressurestat and current model heating element and a manometer so I can monitor pressure. That's because I can't find a pressurestat that can be set low enough to avoid overheating. The dimmer works with a 100W incandescent bulb with an ungrounded two prong plug, but attached to the La Pavoni Europiccola with a grounded plug, it doesn't transmit current. When I attach the dimmer to my Caravel with a grounded three prong plug it doesn't work either. The dimmer I'm using is rated for 120v, 15a, and has the same controls as the one posted by Dan, above. I checked the fuse and it creates a complete circuit. I attached my multimeter to the hot and neutral spades of the three pronged plug of the device with the power switched on full (unplugged) and get an open loop. It is described as a router speed controller for brush type motors. The specs say that it is for centrifugal fans only and that it won't work with a brushless motor or soft/slow start motors. The Caravel has a 110V heating element, and I've temporarily disabled the microswitch (I blocked the contact from shutting off) so I can run that with a PID, and the Caravel works well that way. The router controller looks like this. What am I missing?

Gary
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pizzaman383
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#17: Post by pizzaman383 »

I think you are better off going with something designed for resistive loads. These are only getting cheaper with more options available. Check out this page for options by Auber.
https://www.auberins.com/index.php?main ... cts_id=471
Curtis
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drgary
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#18: Post by drgary »

Curtis,

The price of the dimmer above is less than $20 shipped. The Auber device you linked to doesn't go above boiling, and there are similar devices for higher temperature but they don't have a way to plug in a K-type thermocouple. So, this thread is actually about whether a dimmer like those discussed here would work. The OP had his working reliably.
Gary
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ira
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#19: Post by ira »

It will not work for motors who's speed depends on the 60Hz line frequency. It should work fine for a heater. Does the machine get hot with the switch set to full? Can you plug the device in on 2/3 of the way so you can check the power going to the device? It's possible but seems unlikely it has overload protection and won't start because it thinks the heating element is an unreasonable load.

If it heats on Full, can you start it off on Full and then switch to Var after a minute? Can you try it on something else, maybe a vacuum cleaner as they tend to have motors that might be controllable with that. Not for long, just to see what happens. Start on high and see if you can change the sound.

Ira

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drgary
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#20: Post by drgary »

The power light doesn't turn on with the Caravel or La Pavoni with the device set on full. A Killowatt inserted into the GFCI outlet with the device plugged into it shows no wattage with the device turned on full and either machine plugged into it. I'll try a vacuum cleaner.
Gary
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