by another_jim on Mon Mar 01, 2010 7:31 pm
Since I received it, around Thanksgiving, I've logged fifty odd roasts.
Maintenance: Except for the infant mortality burn out of the heat element (Tom had it too, they were supplied a bad lot of heating elements), the unit has been bulletproof so far. They handled the repair by express mailing two replacement heaters (in case both were bad); which was confidence inspiring. The drum and roast chamber are easy to clean. The exhaust components get lined with a combination of chaff dust and a resinous/oily binder. So the tubes and air box need to be disassembled, scrubbed in water and dried to be clean. It started feeling funky to the touch after 25 roasts, but there was no degradation in airflow or roast speed before I cleaned it after about 40 roasts. The clean and scrub took about a half hour. The design is really maintenance friendly, so it's almost more pleasure than chore to keep it in trim.
Operation: So far I'm enjoying the all-manual experience. A roast session works as follows. Heat up the roaster for about 20 minutes; reset the 45 minute timer switch to full time at each roast start*, drop in the beans, adjust the air and heat every minute. Using the bean thermometer (which is very accurate and repeatable), you'll see a response around 90 seconds later, so I recommend adding a probe through the top left screw to monitor drum temperature, since changes show up there in about 30 seconds. To end the roast, in addition to temperatures, you can use the tryer, the window, or sniff the airflow. I'm an air sniffer, but if Steve is right in his comments on the HB roast competition, I'm jumping the gun by about 30 seconds. Once the roast is dumped by opening the door, the heat is turned all the way down, the air is turnd all the way up, the cooling tray is transferred to the air box at the top rear of the roaster. When it is slid in, it blocks the air out of the drum, and draws cool air throiugh the beans. You need to stir manually for about 2 to 3 minutes to cool the beans. I've found you can drop in the next load pretty much immediately after the cooling is done, although you may need to flush a little heat out of the drum first.
* If you forget the timer, the roaster stops dead. This is no problem if you are there, since you can just restart it immediately, and it picks up where it left off. But if you have stepped away, the beans will scorch and smoke in 20 seconds or so. I now reset the timer before each roast as a matter of habit.
Roast Quality The roaster was originally spec'ed for 100 to 200 gram loads, now the literature has its top load at 300 grams. If you hold the drum temperatures below 260C (500F), which is the upper limit for lower density beans, a 300 gram load will take about 20 minutes to reach a rolling second crack. Commercial roaster manufacturers who specify roast times (Probat, Diedrichs, Ambex, Toper) spec their gas fired, ventilated drum roasters to do production roasts in 10 to 15 minutes, and table top electric models with lower ventilation at 15 to 20 minutes. I think 15 top 20 minutes is too slow for this roaster, since the airflow is higher than most electric models. So I added an insulating wrap to get roast times with 225 gram loads down to the 10 to 15 minute range. However, my ten minute cupping roasts have been slightly undeveloped; so it could be that the airflow on this roaster makes it better to target a 12 to 17 minute range for roasts. In that case, the drum insulation may not be needed if roast loads are kept below 225 grams.