2lb cast iron drum home roaster - Page 2

Discuss roast levels and profiles for espresso, equipment for roasting coffee.
weavdaddy
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#11: Post by weavdaddy »

Thanks for the update! :D

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NightFlight
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#12: Post by NightFlight »

Thanks for the update! :D
+1

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Arpi (original poster)
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#13: Post by Arpi (original poster) »

Hi again.

I used a circular saw and a 7" metal cutting disk (~$2) to cut the square tubing. But now that I think about it, I could have bought the square tube already cut and made of stainless (even better). I did a quote and the square frame already cut and made of stainless came to be:

http://www.metalsdepot.com/

2x2' 1 X 1 X 16 GA. (.062 wall) 304 Stainless Steel Square Tube = $22.60
3x1'1" 1 X 1 X 16 GA. (.062 wall) 304 Stainless Steel Square Tube = $24.12
Total $46.72 + shipping

(There are other metal companies. Example: http://www.cut2sizemetals.com/ )

Basically , if I were to do things again and order the pieces cut, all I would need is a drill (a drill press is better).To mark the holes for drilling in the handle area, lay the oven upside down (without lid) in a squared floor.

I'll look into adding plastic square caps to plug the square tube and get also 2 elbow (90 degree) grease fittings for the bearings. May look into painting since this frame is not stainless.

While looking at the previous picture, I realized I could save metal by changing the orientation of the axes. It helps too post pictures sometimes to get better ideas.

This is how it is looking (unfinished). Today I'll do a little bit more :)





Cheers

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Arpi (original poster)
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#14: Post by Arpi (original poster) »

It is done!

Looks really good. The motor and everything works. It is painted black (frame). Will put pics tomorrow but I don't know when I'll have time to do my first roast to check out the performance.

PS: Haven't done the exhaust fitting or the "cyclone" (metal pot with stainless colander attached to vacuum) but that is small game.

Cheers

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NightFlight
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#15: Post by NightFlight »

Very nice Arpi, looking forward to the pics and the roast results.

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Arpi (original poster)
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#16: Post by Arpi (original poster) »

It runs smooth :)









Cheers

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sweaner
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#17: Post by sweaner »

Rafael, seems like it is time for another Baltimore meet-up to see the roaster in action!
Scott
LMWDP #248

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Arpi (original poster)
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#18: Post by Arpi (original poster) »

Hey Sweaner. Maybe there will be one in the future. The roaster only weights 27 pounds and is portable :)

I did a quick roast today and it was a success. Loud first crack ~ 7-8 minutes at first roast with probably not a fully warm up roaster. Had a thermocouple through the lip over and dropped the beans at 400F. As it is right now, I can control the temperature just with the gas burner. No need for air holes though I don't see why not do one. The temperature just keeps climbing and climbing (+550F) which is good as I was concerned it did not have enough power. If I bring the gas down, the temp goes down (OK response). I used a full tall glass of beans and was surprise not much smoke came out except for a little trickle. I am not sure why not? The roaster is stable and hard to tip over. So, everything good so far.

The bearings got a little hot to the touch (probably low 100F or lower) but the instructions say that they take + 200Fs. It was most probably caused by the radiated heat, not the shaft. A blocking shield should keep them cool. The manufacturer recommends to lube them once a week at that temp range (+200F) if used everyday, otherwise once every 6 months. The frame was not hot and I was able to flip the roaster and dump the beans in a big bowl. My next move will be to make me a cyclone to extract the beans without flipping over the roaster :)

Cheers

sprint jinx
Posts: 220
Joined: 14 years ago

#19: Post by sprint jinx »

I also live in baltimore and have a home roasting setup. Nice job putting those pieces together. I'd like to meetup and compare notes and thoughts on roasters.

If you are going to use a cyclone, try the dust duputy from oneida, they totally work. I am using one to suck up chaff after the roasting process on my Hottop, and everything goes into the lower bucket instead of the vacuum. Once in a while, I dump the bucket, no big deal.

I am working on a better cooling system too. I use a colander and a vacuum, and I've been trying out a screen basket as well. The beans need to be stirred while cool air flows through them for the best effect.

Can you take a video of your roaster in action? I'm not realizing how the basket is loaded and dumped.

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Arpi (original poster)
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#20: Post by Arpi (original poster) »

Hi.

I could take a video on the weekend.

This is what I am planning to use as a "cyclone" (not really a cyclone). Make a hole on the top section and another on the bottom. Stick input-output hoses (vacuum) and done :) Stainless steel too + glass. It should pull the beans out and cool them too.

$30.99

http://www.target.com/p/room-essentials ... A-13786881


Cheers