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Minimizing Waste and Static on Large Commercial Grinders - Page 2

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Link to "Minimizing Waste and Static on Large Commercial Grinders"by shadowfax on Thu Apr 23, 2009 11:47 am

Indeed, I had thought of rice/grindz as well, but their density and oil content is different, so there's no guarantee that the rice will act the same, as Chris pointed out. Still an interesting experiment that we ought to do on these big grinders--it ought to be at least comparatively interesting.

Speaking of comparatively interesting, I think we should figure out a standard procedure for how to quantify how much rice purging it takes to get all (or almost all) of the coffee out the chute so it flows rice-colored, and then do the same with the coffee beans--how much purging it takes to clear out all the rice from the chute and flow solid brown. I think weighing each of those samples for all the big grinders we can--At least Tom's Major, my Robur, hopefully Chris's and Paul's Robur E's, and my Nino when it arrives next week. I think ultimately that test could be a pretty meaningful one to compare grinders' efficiency at (a) purging stale grinds and (b) switching coffees.
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by michaelbenis on Thu Apr 23, 2009 12:06 pm

gyro wrote:There are no auger problems as far as I am aware


Ah so it doesn't actually break up any beans around it, just pushed them in whole?

For some reason I got the impression it would be surrounded by a small area of broken beans under the whole beans in the grinding chamber mouth....

Thanks for putting me right on that.

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Link to "Minimizing Waste and Static on Large Commercial Grinders"by shadowfax on Thu Apr 23, 2009 12:17 pm

Mike: from what I have seen, the Augur does smash the beans, as I mentioned. However, whether or not this actually causes a staling problem on the scale of fully-ground beans is 100% my speculation. It's entirely possible that it's irrelevant, and that the problem of staleness and the large purging requirement on Paul's Robur E is totally from gradual mixing of the stale coffee with fresh-ground, or something else entirely. Most of this is still speculation at this point.
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by pjones on Thu Apr 23, 2009 6:44 pm

shadowfax wrote:Interesting notes; I am basing my comments on my friend Paul's Robur E. He's had it for about a year now and he's been dealing with the issue that the first 3 shots of his sessions are always quite sub-par; he thinks he's finally figured out that it's attributed to stale grinds in the path on the Robur E, but it's difficult to tell for sure. I've been suggesting that he start posting; maybe at some point he'll post some pictures of what his grinder looks like.

As has been discussed recently, it seems likely that in a chute full of stale grinds there's some degree of mixing, i.e. if there are 15 grams of stale grinds in the path, it's not necessarily the case that purging 15 grams of coffee through the system will yield in removing all and only those 15 grams of stale grinds.

Suffice it to say, I am suspicious that the Robur E is a low-waste solution for grinding at home. I'm curious how much better the Nino will be. It sounds like it might be significantly better, and I would really like to find out... So I ordered one, "on the cheap." More to follow. :mrgreen:


O.K. Nicholas, I'll chime in. I just tried the coffee to rice and then rice to coffee experiment with my Robur E with some interesting results. After grinding all the remaining coffee out of the hopper I poured a generous amount of rice in and watched carefully with the fingerguard removed. With the grinder running, the first appearance of rice was out of the bottom two grids, then quickly and evenly filling upwards toward the top grids as well. Total time was about 3 seconds counting from the first appearance of rice until all rice. Switching back to coffee the opposite occurred. Coffee first appeared out of the top two grids and then quickly filled in towards the bottom, again about 3 sec's. The most obvious reason for this reversal from bottom to top then top to bottom must be due to, as mentioned earlier, the different densities of each. Since my Robur grinds a double (17-18grams) in 3.0 sec's, one could estimate that this is the amount of coffee it would take to displace stale with fresh coffee once that fresh coffee appeared at the chute opening. You would then have to add the weight of stale grinds already in the chute and chamber that was purged before the fresh coffee appeared at the opening. I weighed the amount of grinds left behind in the chamber as well as chute after grinding which equaled a little over 11 grams. Add these two together and you have just shy of 30 grams. Ouch! I speculate that this experiment might not be very accurate, while the displacement of stale to fresh coffee might give dissimilar results with their more similar densities.ImageImageImageImageImage
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by shadowfax on Thu Apr 23, 2009 7:00 pm

Paul, wow! I am surprised that the density difference yields such a different result in terms of how it purges out (rice being much denser than coffee). That makes me wonder if it would be more useful to use Grindz, which I believe is less dense; I believe it was designed to aproximate the hardness/density of coffee, and having used it a couple of times, I recall it being lighter than rice.

In any case, I suspect the test is going to need some revision before the gram numbers that it yields could be a reasonable approximation of the purging that it takes to purge sufficient stale grinds from the system after a long period of idleness (i.e., overnight+). Thanks for weighing in with your findings...
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by gyro on Thu Apr 23, 2009 10:12 pm

pjizzy wrote:Since my Robur grinds a double (17-18grams) in 3.0 sec's, one could estimate that this is the amount of coffee it would take to displace stale with fresh coffee once that fresh coffee appeared at the chute opening. You would then have to add the weight of stale grinds already in the chute and chamber that was purged before the fresh coffee appeared at the opening. I weighed the amount of grinds left behind in the chamber as well as chute after grinding which equaled a little over 11 grams. Add these two together and you have just shy of 30 grams.


Thanks for doing this, I think thats quite good to know that there is at least a fairly good purge of the system by a sacrificial seasoning shot. Although the densities are different, if it purged well both ways (ie coffee to rice, and vv) then I don't think it an unreasonable assumption that with equal densities it should do also.

Had a few drinks last night so my head is not as clear as it should be, but if it completely purges the rice, or coffee, in 3 secs, then isn't the total 'stale' coffee going to be around 18 grams as that already counts the weight in the chute (by virtue of clearing it). In other words, if everything has changed from white to brown in 3 secs, then 18 grams of residual grounds? This would tally with my effort (albeit a little flawed) that resulted in 14 grams residual coffee by simply running it until the hopper was empty. I might be missing something here though as I am a bit hazy 8)
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by gyro on Thu Apr 23, 2009 10:20 pm

michaelbenis wrote:Ah so it doesn't actually break up any beans around it, just pushed them in whole?


It breaks the beans a little, but doesn't do any 'grinding' at all. I doubt the small increase in surface area by the beans breaking in half or quarters has any material effect on staling compared to the massive increase in surface area from 'grinding', if you get my drift.

In mine at least, there are whole beans under the auger as well as a few reasonably large broken pieces.

With my dud burrs, when it choked and didn't feed through, then the auger minced everything in its path as there was no downwards movement. It was basically like a food processor! But thats not the norm thankfully...
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by pjones on Thu Apr 23, 2009 11:56 pm

gyro wrote:Thanks for doing this, I think thats quite good to know that there is at least a fairly good purge of the system by a sacrificial seasoning shot. Although the densities are different, if it purged well both ways (ie coffee to rice, and vv) then I don't think it an unreasonable assumption that with equal densities it should do also.

Had a few drinks last night so my head is not as clear as it should be, but if it completely purges the rice, or coffee, in 3 secs, then isn't the total 'stale' coffee going to be around 18 grams as that already counts the weight in the chute (by virtue of clearing it). In other words, if everything has changed from white to brown in 3 secs, then 18 grams of residual grounds? This would tally with my effort (albeit a little flawed) that resulted in 14 grams residual coffee by simply running it until the hopper was empty. I might be missing something here though as I am a bit hazy 8)

The three second timing was started once I noticed the first sign of rice appearing at the chute and ended when the coffee was replaced with all rice, not from when I started grinding. Therefore the additional weight of the chute and chamber was added. However, please don't take too much away from this as it was just a rough estimate and not very scientific. Now that my grinder is completely free of any stale grinds, tomorrow I will pull several shots to see if any difference is noted.
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by gyro on Fri Apr 24, 2009 12:05 am

Ah, I see, that makes sense. I just had a go on mine... It seems to mix the rice and coffee together for quite some time when grinding the rice (although I had accidentally run it 'dry' beforehand). When switching back to coffee though the change was much faster and 'distinct'. I noticed the coffee coming out the top of the grid first as well when purging the rice with coffee - no mistaking the effect of different density there.
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by gyro on Fri Apr 24, 2009 12:44 am

shadowfax wrote:I think we should figure out a standard procedure for how to quantify how much rice purging it takes to get all (or almost all) of the coffee out the chute


1. Grind a bit of coffee to ensure the path is loaded. Use this to verify the grams per second grind rate of the grinder.
2. Remove all beans from top of hopper/burrs with vac. Don't grind with nothing in the hopper.
3. Load up one cup of rice
4. Grind until mostly white grounds exiting chute, remember a little coffee will look like more than it is when mixed with white grounds. If possible, use a pulsed time of 0.5 second to verify timing.
5. Weigh the predominantly coffee coloured grounds. This will give an idea of weight, but will be upset by the higher density of rice grounds.
6. Remove all rice from top of hopper/burrs with vac. Don't grind with nothing in the hopper.
7. Load up with beans again.
8. Grind until its back to almost all coffee out the chute. Again, use a half second pulse.
9. Weigh the predominately white grounds.

Weighing of the grounds will only be useful for a comparison between grinders, since the density of rice and coffee is different. However, the second timing in particular (first grinding of rice may work at a different rate) could be a reasonable approximation of the weight of residual grounds in the system so long as the grind setting has not changed and you know the normal grams per second your grinder runs at.

Thoughts?
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by michaelbenis on Fri Apr 24, 2009 4:32 am

Considering the density problems maybe the Grindz route has more validity or - dare I say - to choose a very light and very dark bean for as strong colour contrast - more difficult I grant because of transference of oils etc. on the burrs....
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by dsc on Fri Apr 24, 2009 5:03 am

Hi guys,

using rice is a compromise between colour and consistency. You can't easily 'simulate' coffee when using rice as it hasn't got any oils in it (or too little anyway) and it's simply not going to stick to anything. Grindz is probably going to be similar as it's a cleaning product as well, it can't stick otherwise it would suck in cleaning.

Measuring precisely how much old coffee gets left in the grinder is never going to be easy, but in my opinion the rice method is a fairly good approximation. At least you know how long a purge should be to get rid of most of the stale coffee inside the burr chamber/throat.

Based on what people already measured I guess I can say that the big conical E-series Mazzers aren't so good after all. I'm curious how different it's going to be on the Major.

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Link to "Minimizing Waste and Static on Large Commercial Grinders"by gyro on Fri Apr 24, 2009 5:46 am

I'll bet a fair bit less.
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by michaelbenis on Fri Apr 24, 2009 8:24 am

dsc wrote:I'm curious how different it's going to be on the Major


+1

Is someone going to be doing this?
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by dsc on Fri Apr 24, 2009 8:31 am

Hi guys,

yup I will test my converted Major-to-Major-E today.

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Link to "Minimizing Waste and Static on Large Commercial Grinders"by dsc on Fri Apr 24, 2009 4:14 pm

Hi again guys,

so I did the test, but only once since I didn't have enough time and didn't want to leave the grinder full of rice. Unfortunately the type of rice I used was kind of tough and it actually stalled the grinder. None the less I was able to do some approximated measurements and:

- I had to grind around 7-8g of rice to get mostly rice coming from the chute

- I had to grind around 5-6g of coffee to get mostly brown/coffee stuff coming from the chute.

Still there were highly compressed pieces stuck behind the grid that wouldn't budge and I had to use a small BBQ stick to vacuum them. So I guess it's a good idea to give the chute a clean once in a while.

Generally I'm quite happy with the results and even though it's nothing super precise I think a quick 2-3s purge should be enough to get rid of most of the stale coffee.

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Link to "Minimizing Waste and Static on Large Commercial Grinders"by michaelbenis on Fri Apr 24, 2009 4:22 pm

Thanks for posting that, DSC. Quite a few grammes difference.

I don't want to take us off-topic, but for obvious reasons I'd be very curious to know what differences you find in the cup with Major vs. Robur. I've never come across any direct comparisons.

Cheers

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Link to "Minimizing Waste and Static on Large Commercial Grinders"by shadowfax on Fri Apr 24, 2009 6:02 pm

Mike,

I've read a few accounts here and there of people that have compared the Major and the Super Jolly; those accounts typically describe the Major as a better version of the Super Jolly. That is, it's more consistent and it has slightly better 'flavor separation' than the Super Jolly, which is already in the Titan league itself. It's faster and it produces a slightly fluffier grind than the Super Jolly, so it's just a bit easier to work with overall. Then, of course, there are the comparisons of the Robur to the Super Jolly that you can read in the TGP and in a few other places on the internet if you look hard enough. The Robur has a slightly sweeter profile over the Super Jolly and tends to produce what most tasters found to be a good balance between 'edgy' and 'laid back' renderings of a coffee; The Super Jolly would be a little more 'laid back;' one might also describe that as slightly flatter... or slightly smoother. There's no doubt that all these grinders are superb and in most cases the bigger ones simply have a slight edge on consistency/convenience/workability. The flavor differences are both small and, really, a matter of preference.

John Weiss (RapidCoffee) has a Super Jolly, Major, and Robur. I believe that when he first added his Major to the fold, he predicted that all three would produce excellent shots, but the Robur would still win out on the ease of making excellent shots. I am not sure if he's reported confirmation of his hypothesis since then or not.
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by RapidCoffee on Fri Apr 24, 2009 8:40 pm

shadowfax wrote:John Weiss (RapidCoffee) has a Super Jolly, Major, and Robur. I believe that when he first added his Major to the fold, he predicted that all three would produce excellent shots, but the Robur would still win out on the ease of making excellent shots. I am not sure if he's reported confirmation of his hypothesis since then or not.

Here's my confirmation. :) It's hard to beat a large conical for ease of dialing in the grind.

I sold the SJ prior to obtaining my bargain basement Major. The Major's grind is noticeably less clumpy than the SJ, but otherwise it reminds me far more of the SJ than the Robur. All are great grinders for espresso.
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Link to "Minimizing Waste and Static on Large Commercial Grinders"by gyro on Fri Apr 24, 2009 9:04 pm

OK, so following my first flawed measurement of residual grinds in the ROBUR-E (i ran it until the hopper was empty) I redid it this morning. Surprising (on the bad side) I was able to liberate 28 grams. This purposely did not include perhaps another gram of caked on grounds that I assumed was there for the long haul, and therefore not likely to influence things. This is obviously a major drawback in a home setting, much less so for a high volume environment. If you only have 3 doubles a day, it makes purging stale grounds a very high percentage of consumption.

I believe the burr chamber and chute are the same on the -E series as on the normal dosered versions, so these figures should hold roughly true for both, assuming the chute isn't cleared and grinder run dry.

Out of interest, here is a photo of my 'seasoning' shot this morning. Its a home blend I am having a bit of trouble with at the moment. Notice the telltale light crema sitting on top of the rest, indicative of stale beans.

Image

I don't even bother to taste the first shot. Visually the second shot looks alot better, but I then ran out of the same beans so couldn't compare to shot number 3.

Image

Looks like I should give the machine a wipe down, close up photos make it look filthy!

Cheers, Chris
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