So after going home last night and pulling the bolt on the top of the mushroom and pulling the gicleur, it appears to my eye that the jet hole is smaller than 1mm in diameter - perhaps in the .5 or .6 range as "recommended" may be more appropriate. I may order some other ones to play around with anyways in case my eye balling is our of whack, but it would seem my gicleur is suitable to obtain the desired gentler preinfusion.
Disclaimer...all the following is based on the assumption I am dosing, distributing, tamping etc. correctly. I am really hoping the problem the problem is NOT on the handle side of the PF.

I have spent many, many hours on technique, consistency etc. Coffee freshness is not an issue (from hours old to 10 days old tested). Macap M4 handling the grinding duties. Still getting highly variable extraction results.
Anyways...so this had me thinking that if it is not the gicleur causing the fast rush of water/puck disturbance/fast extract/early blonding, than what is it? I posted some questions on CG some time back about what effect input pressure to the machine has, but received no responses...it left my mind until recently based on threads here. So, back into the basement I went to where my water system is, and I reduced the input pressure to the machine to 20psi (I think...see questions below). Tested brew pressure again...a bit lower than the 9bar previous setting...about 8.2 bar I believe so I will ramp that again up later...didn't feel like pulling the case off the Bricoletta.
Did a series of test shots, and somewhat surprisingly...instead of the very consistent 4 second times to the first drops to appear and the struggle to prevent early blonding, it is up to about 7 seconds before the first drops appear, and the resultant extractions are obviously superior and more consistent than anything previous. 5 Shots in a row, lightening of the flow didn't even begin to show until at least 20 seconds in, and it felt like I could extract forever (compared to previously) before blonding. Taste was excellent..just a hint of bitterness that fit in perfect with the chocolate (a yemen blend - 3 days old).
EDIT: Oh yeah...forgot to mention....with the only change being the input line pressure, water debit is now about 100ml/10 seconds, down from almost twice that amount previously.
So...I guess this leads to some more questions...particularly with the Bricoletta and input pressure. My Bricoletta is the rotary version, and also the volumetric controls. Water config:
WATER LINE ---> WATER SOFTENER ---> 5 MICRON FILTER ---> PRESSURE REG ---> BRICOLETTA
1) Does having volumetric controls make any difference as opposed to a lever when it comes to extraction? i.e. do the electronics typically emulate lever usage?
2) Input pressure. Does input pressure effect preinfusion, again..with a rotary pump and volumetric controls. From my testing last night, it certainly seems to. Just looking for confirmation or some validation as to what I have done seems valid. Does the improved extraction and longer extraction times seem appropriate, just from dropping input pressure?
3) Input pressure. My regulator has a gauge (which I am hoping is accurate), but what has me confused is what pressure to set it up at, and under what conditions. With NO water flow, the gauge used to read about 35psi, and when the rotary pump started up, the gauge would drop to about 20psi. Pump turned off, gauge would jump back up to 35psi. My test last night (that seems to mellow out the machine behavior), was I set the static pressure (no water flow) to 20psi, but when the pump kicks in, the pressure gauge shows a drop to about 12psi. What is the correct/most accurate way to set input pressure - flow, or no flow? Should the gauge read your desired input pressure under no flow conditions or under typical water flow conditions?
Grant