For getting the spouts off of a Rancilio "Pro" portafilter, I locked the spouts into the vise of a Workmate stand. The Workmate I have has a wooden platform that works as a vice, so marring was less of a risk. I still really had to wrench the handle. My PF was used, so I wasn't sure if it was just that tight or if it was stuck together with coffee crud.
As to making a bottomless PF, my personal suggestion would be to buy one! Seems like a lot of trouble to get a less than perfect bottomless PF. I bought an OEM chromed job, similar to what EPNW sold during the HB Birthday celebration, but from another vendor (and for a lot more). I am a bit disappointed in it. Yes it is chromed, but is sorta light and as you may have seen in threads here, really sharp on the bottom.
The ones that Lino Verna machines (
here) look awesome. Looks like the Rancilio will lock in on a Quickmill. EPNW sells as well, but you've worked with Chris on this purchase already.
-Jeff