www.seattlecoffeegear.com: let us help you find the right gear

How much difference to brew temperature does HX boiler temperature make?

Need advice about equipment or want to share your latest discovery?

Link to "How much difference to brew temperature does HX boiler temperature make?"by luca on Fri Jan 25, 2008 11:07 pm

Hi All,

I recently read someone say that if they adjusted the PID on their VBM Domobar Super by 2F it made a massive difference in taste. Does anyone know what difference a change of one degree F in boiler temperature makes to brew temperature (ie. the plateau on the graph)? Is this something that is going to be influenced hugely by the position of the probe and, thus, basically incomparable? I know that Ken's lovely graphs will shed a lot of light for the Cimbali group, but I'm kind of interested in the e61 type groups, which more people seem to have.

Cheers,

Luca

(EDIT: Chanced Domobar to Domobar Super - someone pointed out that the Domobar is the single boiler, whilst the Domobar Super is the HX)
User avatar
luca
 
Posts: 371
Joined: May 23, 2005
Location: Melbourne, Australia

Link to "How much difference to brew temperature does HX boiler temperature make?"by barry on Fri Jan 25, 2008 11:19 pm

gauge pressure --> boiler temp F


1.1 --> 251
1.2 --> 254
1.3 --> 256


how much the change is translated into brew temp depends upon the system.
User avatar
barry
 
Posts: 510
Joined: Aug 11, 2005
Location: St Louis, MO
www.espressocare.com: expert repairs with an italian touch
www.espressocare.com: expert repairs with an italian touch

Link to "How much difference to brew temperature does HX boiler temperature make?"by cannonfodder on Sat Jan 26, 2008 1:12 am

Here is my steam chart cheat sheet
Image

If their VBM has the group flow restrictor, it could make a noticeable difference in the flush but the heat exchanger temperature will seek equilibrium with the boiler. I have run a 0.8 boiler pressure at top of cycle before which cuts the flushing but you need a big boiler with that low setting. My VBM has a flow restrictor and the group idles at 200-201 all day at 1.15bar.
Dave Stephens
User avatar
cannonfodder
 
Posts: 3894
Joined: May 23, 2005
Location: Dayton, Oh

Link to "How much difference to brew temperature does HX boiler temperature make?"by jesawdy on Sat Jan 26, 2008 11:01 am

luca wrote:I recently read someone say that if they adjusted the PID on their VBM Domobar Super by 2F it made a massive difference in taste. Does anyone know what difference a change of one degree F in boiler temperature makes to brew temperature (ie. the plateau on the graph)? Is this something that is going to be influenced hugely by the position of the probe and, thus, basically incomparable?

Barry and Dave, I think you missed that this is a (hypothetical) PID temperature controlled boiler, not a pressure controlled system.

Luca, I have no idea. Changing the temperature gradient by two degrees F would seem to be a small change. I wonder if there may be a point in the steam boiler temperature that may have a drastic influence on the E61 thermosyphon behavior that may result in large brew temperature changes?
Jeff Sawdy
User avatar
jesawdy
 
Posts: 1595
Joined: May 12, 2006
Location: Black Mtn, NC

Link to "How much difference to brew temperature does HX boiler temperature make?"by erics on Sat Jan 26, 2008 12:04 pm

Luca -

I recently read someone say that if they adjusted the PID on their VBM Domobar Super by 2F it made a massive difference in taste.


Working backwards from the 2.0 degree change in boiler temperature, this results in a pressure change of ABOUT 0.05 bar. That pressure change results in a grouphead temperature change of ABOUT a little over 1.0 degree in the Quickmilll machines. I suspect that the same would hold true for Vibiemme but . . . ya never can tell.

Image


It is possible to set a PID (and likewise, a pstat) on many of the machines discussed here such that one could simply walk up to the machine and pull a shot. Machine recovery would suffer as would steaming.

Later on today or tomorrow, I may try that just to see what difference it makes in thermofilter results. But, I would foresee about a 1.0 degree change in average brew temperature and this all gets back to the sensitivity of one's taste AND the sensitivity of the particular coffee.
Skol,

Eric S.
User avatar
erics
 
Posts: 754
Joined: Aug 09, 2005
Location: Silver Spring, MD

Link to "How much difference to brew temperature does HX boiler temperature make?"by cafeIKE on Sun Jan 27, 2008 3:16 am

luca wrote:I recently read someone say that if they adjusted the PID on their VBM Domobar Super by 2F it made a massive difference in taste.
Please don't exaggerate. :roll: The OP said the 2F change removed a defect. No mention at all about massive, Mate!

As Ken Fox has so ably shown, it's about a 2 : 1 ratio for boiler to brew temp adjustment.

luca wrote:Is this something that is going to be influenced hugely by the position of the probe and, thus, basically incomparable?
Assuming the probe in question is the boiler probe, regardless of the position, a 2F change in boiler temperature is the same. The likelihood that a 2F boiler delta produces the identical brew delta on another machine is probably unlikely.
User avatar
cafeIKE
 
Posts: 1069
Joined: Jun 27, 2006
Location: Woodland Hills, CA

Link to "How much difference to brew temperature does HX boiler temperature make?"by Matthew Brinski on Sun Jan 27, 2008 12:06 pm

luca wrote: Is this something that is going to be influenced hugely by the position of the probe and, thus, basically incomparable?


I believe that the position of the probe can have profound effects on the machine's behavior. What kind of reading the probe is getting depends on its placement in relation to things like the incoming water supply currents and the proximity to the heat element.

When I was considering some modifications to my previous machine, I exchanged a couple of brief emails with Sean Lennon for advice. He pretty much confirmed my above statement with his experiences. He further went on to state that when PID'ing a few Brewtus machines, they all demonstrated different characteristics in temp stability - some benefited from insulated boilers, while for others, the insulation had a negative impact. As you know, these are all similiar DB machines. I would imagine that the variances with an HX would have the potential to be more profound.


Matt
Matthew Brinski
 
Posts: 185
Joined: Feb 02, 2006
Location: Woodland Park, Colorado

Link to "How much difference to brew temperature does HX boiler temperature make?"by HB on Sun Jan 27, 2008 1:05 pm

Matthew Brinski wrote:I believe that the position of the probe can have profound effects on the machine's behavior. What kind of reading the probe is getting depends on its placement in relation to things like the incoming water supply currents and the proximity to the heat element.

That was indeed the case for Jim Gallt's PID conversion of the Quickmill Alexia. I added a PID to an Isomac Amica and it suffered from overshoot problems despite PID tuning. Jim's rendition on the similarly designed Quickmill Alexia eliminated overshoot and he attributed the difference to lots and lots of measurements to determine the optimal probe position.
Dan Kehn
User avatar
HB
 
Posts: 7012
Joined: Apr 29, 2005
Location: Cary, NC

Link to "How much difference to brew temperature does HX boiler temperature make?"by cafeIKE on Mon Jan 28, 2008 1:43 am

Matthew Brinski wrote:I believe that the position of the probe can have profound effects on the machine's behavior. What kind of reading the probe is getting depends on its placement in relation to things like the incoming water supply currents and the proximity to the heat element.
No one would doubt this. :roll:

The topic is how changing HX boiler temp affects the brew temp. Brewtus is not an HX. Amica and Alexia are not HX. Incoming water has minimal effect as the water is injected into the HX and is completely isolated from the boiler probe.

Regardless of where an HX boiler probe is located, changing the set point will change the brew temp once the machine has restablizied, assuming the barista does not change the build process.
User avatar
cafeIKE
 
Posts: 1069
Joined: Jun 27, 2006
Location: Woodland Hills, CA

Link to "How much difference to brew temperature does HX boiler temperature make?"by HB on Mon Jan 28, 2008 9:03 am

cafeIKE wrote:Brewtus is not an HX. Amica and Alexia are not HX. Incoming water has minimal effect as the water is injected into the HX and is completely isolated from the boiler probe.

Yes, I know, but thanks for the clarification (and no thanks for the manner in which it was presented :roll:).
Dan Kehn
User avatar
HB
 
Posts: 7012
Joined: Apr 29, 2005
Location: Cary, NC

Link to "How much difference to brew temperature does HX boiler temperature make?"by Matthew Brinski on Sun Feb 03, 2008 3:43 pm

Sorry about the latent reply, but I have been very busy -


cafeIKE wrote:No one would doubt this. :roll:

The topic is how changing HX boiler temp affects the brew temp. Brewtus is not an HX. Amica and Alexia are not HX.


Umm, OK ...

I absolutely understand the OP question was based on the use of an HX machine.

cafeIKE wrote: Incoming water has minimal effect as the water is injected into the HX and is completely isolated from the boiler probe. Regardless of where an HX boiler probe is located, changing the set point will change the brew temp once the machine has restablizied, assuming the barista does not change the build process.


It's not that simple, and I really don't care to convey my thoughts on why if it's going to be a "prove who's right" conversation.


.
Matthew Brinski
 
Posts: 185
Joined: Feb 02, 2006
Location: Woodland Park, Colorado

Link to "How much difference to brew temperature does HX boiler temperature make?"by cafeIKE on Sun Feb 03, 2008 6:31 pm

Matthew Brinski wrote:Sorry about the latent reply, but I have been very busy -
Latent reply? Your reply is not at all hidden :wink: Or are you giving off heat :lol: Taking the Mickey

Matthew Brinski wrote:It's not that simple, and I really don't care to convey my thoughts on why if it's going to be a "prove who's right" conversation..
Perhaps I was a bit testy in my post... perhaps you'll agree your's is completely off topic. Eric's is spot on.

"I believe that the position of the probe can have profound effects on the machine's behavior." is as obvious as "An electric espresso machine must be connected to an electrical outlet." If I said that, I'd expect a chorus of "DUH!" As an engineer, I often state the contrary and see if it makes sense "The position of the probe can have no effect." Following on, "I can place the probe on the counter and successfully control the boiler." As my physics prof said, "it's intuitively obvious" this is false and therefore the first is equally obvious.

Let's establish some givens:
- The PID is tuned and the boiler temp is stable at the set point.
- The boiler temp is adjusted so the user can walk up and pull a shot without the need to flush to reduce the group temperature.
- Shot interval is > 10 minutes.

And the obvious:
- Cold water injected into the HX causes a change in the boiler environment.
- There are no currents caused by physical water flow, only thermal eddies.
- These thermal eddies are not grossly different from idle boiler operation.

When I placed the probe in the boiler, these were the criteria :
- NOT above the heating element to reduce the likelyhood of over / under shoot
- CLOSE to the HX pipe for decent response to shot changes
- AWAY from the wall to minimize false change detection.

Some time in the future, I may see what happens with the probe in the steam area, not in the water at all.
Ken Fox has posted on water level and HX PID performance

Matthew Brinski wrote:I would imagine that the variances with an HX would have the potential to be more profound.
Have at it. I'm truly interested.
User avatar
cafeIKE
 
Posts: 1069
Joined: Jun 27, 2006
Location: Woodland Hills, CA

Link to "How much difference to brew temperature does HX boiler temperature make?"by erics on Tue Feb 05, 2008 8:09 am

Here is data on a Vibiemme Super Domobar whereby you can get the general trend of shot temperature as boiler pressure varies. A machine that has a PID controller would not behave in the same manner as regards boiler pressure and group/shot temperature BUT the correlation between group temp and shot temp would still be there.
Image
Skol,

Eric S.
User avatar
erics
 
Posts: 754
Joined: Aug 09, 2005
Location: Silver Spring, MD

Link to "How much difference to brew temperature does HX boiler temperature make?"by luca on Tue Feb 05, 2008 10:40 am

Hi Guys,

Thanks for all of the input thus far; I'd love people to contribute more data or link to more relevant threads if possible.

By combining Eric's latest graph and Dave's steam saturation table, it looks like Ian's paraphrase of Ken's results is more or less right for the VBM machine ... ie. change the boiler temp 2C (or ca. 0.1 bar) and you change the brew temp ca. 1C.

Eric, it is somewhat surprising to me that the group temp measured by your probes basically matches the brew temp. (Where do the probes typically end up sitting when installed? Are they surrounded by air?) Seems to speak a lot for the influence of the group on the final brew temperature. When comparing e61 group variants, I wonder if it is better to have a lighter group that holds more water in the thermosyphon or a heavier group that holds proportionally less water in the thermosyphon? Do you happen to have any data that shows what relationship holds after a cooling flush?

The probe placement thing strikes me as an interesting problem. I would have thought that most people would be placing their probe in the port left open at the top of the boiler when the pstat is removed. If so, do the probes that people have used end up with the tips in water, or in steam? What sort of a difference would this make? Would we be better off using a pressure transducer, as Andy, Greg, or perhaps both, have suggested in the past?

Cheers,

Luca
User avatar
luca
 
Posts: 371
Joined: May 23, 2005
Location: Melbourne, Australia

Link to "How much difference to brew temperature does HX boiler temperature make?"by erics on Tue Feb 05, 2008 10:59 am

Luca - probes are positioned as per the drawing in this thread:

http://www.home-barista.com/forum...-silvia-t1352.html

Whether to put a PID probe in the steam or water or whether to use a pressure transducer ($) would be a subject for a few glasses of wine. Personally I would opt to measure the steam temp because that is what I am trying to control.

As I mentioned, a PID'ed machine will definitely exhibit different group temps for the same corresponding boiler pressure (temperature). I can explain it and will do so later on tonight with, of course :) another graph.
Skol,

Eric S.
User avatar
erics
 
Posts: 754
Joined: Aug 09, 2005
Location: Silver Spring, MD
www.seattlecoffeegear.com: let us help you find the right gear
www.seattlecoffeegear.com: let us help you find the right gear

Link to "How much difference to brew temperature does HX boiler temperature make?"by cafeIKE on Tue Feb 05, 2008 2:17 pm

luca wrote:Eric, it is somewhat surprising to me that the group temp measured by your probes basically matches the brew temp. (Where do the probes typically end up sitting when installed? Are they surrounded by air?) Seems to speak a lot for the influence of the group on the final brew temperature. When comparing e61 group variants, I wonder if it is better to have a lighter group that holds more water in the thermosyphon or a heavier group that holds proportionally less water in the thermosyphon? Do you happen to have any data that shows what relationship holds after a cooling flush?

The probe placement thing strikes me as an interesting problem. I would have thought that most people would be placing their probe in the port left open at the top of the boiler when the pstat is removed. If so, do the probes that people have used end up with the tips in water, or in steam? What sort of a difference would this make? Would we be better off using a pressure transducer, as Andy, Greg, or perhaps both, have suggested in the past?

On my last go round with the meter, I futzed with the placement so the displayed temperature is the brew temp after a couple of seconds. Reads about 6F low at idle.

One of my criteria in choosing the Vibiemme was the large volume of the thermosyphon and mass of the group. Other machines with smaller volume and lighter groups are more difficult to control. The larger volume changes less with cold inlet water, does not recover as fast after a flush and the larger group mass levels the water temp changes.

A pressure transducer could be better for steam response, but it would need to be very sensitive to respond to a shot in time to make a difference. Cost is also a factor. As is scale build up.

I put the probe tip in the water because the response to a sheathed probe in free air / steam is somewhat lagardly. Here's a link to Omega TC Response.
User avatar
cafeIKE
 
Posts: 1069
Joined: Jun 27, 2006
Location: Woodland Hills, CA


Return to Espresso Machines