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Fixing relief valve leaks / very good replacement OPV

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Link to "Fixing relief valve leaks / very good replacement OPV"by lennoncs on Thu Nov 03, 2005 12:12 pm

The pressure relief valve on my Brewtus has been leaking constantly due to being exposed to 20psi line pressure all the time (plumbed in).

That issue is now fixed.

I wouldn't post something like this except for the side effect that this relief valve can be used as a very repeatable OPV for those who have a vibe pump and want good pressure control.

Swagelok Model# SS-RL3M4-F4 (Stainless part)


Sean

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Replacement relief valve for Brewtus

Link to "Fixing relief valve leaks / very good replacement OPV"by denniskeating on Thu Nov 03, 2005 6:12 pm

Sean,
I have been debating plumbing in my Brewtus. I would probably upgrade to a rotary pump w/motor at the same time. The over pressure relief valve would still be required in the system, correct?
Are there any other Swagelok parts needed? I would appreciate more description for my pea-brain.
Thanks, Dennis Keating
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Link to "Fixing relief valve leaks / very good replacement OPV"by erics on Tue Nov 08, 2005 8:30 pm

Hi Sean -

I'm applying the Brewtus OPV to Silvia - hopefullly tomorrow when my 1/4 to 1/8 BSPP nipple arrives. Your OPV write-up on the Brewtus User's Group site was really well done and showed a nicely constructed/easily adjustable valve IMO. Hope you got the Swagelok valve at a good price.

What method did you/do you use when adjusting the OPV?

Eric S.
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Re: replacement relief valve for Brewtus

Link to "Fixing relief valve leaks / very good replacement OPV"by AndyS on Tue Nov 08, 2005 9:13 pm

denniskeating wrote:Sean,
I have been debating plumbing in my Brewtus. I would probably upgrade to a rotary pump w/motor at the same time. The over pressure relief valve would still be required in the system, correct?


Not Sean, but the typical rotary pump setup would include (1) a pressure regulating valve to bring the city mains inlet pressure down to about 1 or 2 bar, (2) the pump's own internal bypass valve to regulate brew pressure at around 8-9 bar, and (3) an overpressure relief valve set around 12+ bar to protect the boiler from high pressure due to thermal expansion.
-AndyS
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Link to "Fixing relief valve leaks / very good replacement OPV"by lennoncs on Tue Nov 08, 2005 10:38 pm

apologies Folks,

I have been off the planet for a while and didn't have an opportunity to respond to questions.

my typical mode is to go off the deep end with regards to reliability/performance and using Swagelok components is a big weakness of mine, I have many years of good experiences with their hardware and have never had a failure of a tube fitting.

the valve shown is ~$130.00

I consider that cost to be very cheap insurance for a hardwood floor that will be trashed if it gets a soaking from a faulty fitting or valve while we are away from home.

Andy answered the question from denniskeating quite nicely.

I adjust my systems by using an instrumented PF that has an accurate gauge and a metering valve to allow adjustment of the flow rate to match my shot flow. the vibe pump that first came with my brewtus could barely maintain 9bar at normal shot flow rate.

I now use a different type of pump now and calibrate in a completely different manner.



Sean
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Link to "Fixing relief valve leaks / very good replacement OPV"by AndyS on Tue Nov 08, 2005 10:52 pm

lennoncs wrote:I now use a different type of pump now and calibrate in a completely different manner.


What is not said is far more intriguing than what is.... :-)
-AndyS
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Link to "Fixing relief valve leaks / very good replacement OPV"by lennoncs on Tue Nov 08, 2005 10:54 pm

AndyS wrote:What is not said is far more intriguing than what is.... :-)


You have 1/3 of that system in your posession now. :wink:
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Link to "Fixing relief valve leaks / very good replacement OPV"by denniskeating on Thu Nov 10, 2005 12:29 pm

Thanks, Andy and Sean,
Yes, I was quoted $135.00 for that relief valve. I trust your confidence in the product, though.

What would be a good pump and motor for my Brewtus? I can externally mount it.
Thanks, Dennis
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Link to "Fixing relief valve leaks / very good replacement OPV"by AndyS on Thu Nov 10, 2005 7:20 pm

denniskeating wrote:Thanks, Andy and Sean,
Yes, I was quoted $135.00 for that relief valve. I trust your confidence in the product, though.

What would be a good pump and motor for my Brewtus? I can externally mount it.
Thanks, Dennis


http://groups.google.co.in/group/.../612e6b982f11bf96/
-AndyS
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Link to "Fixing relief valve leaks / very good replacement OPV"by malachi on Thu Nov 10, 2005 7:36 pm

"Taste is the only morality." -- John Ruskin
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Link to "Fixing relief valve leaks / very good replacement OPV"by lennoncs on Thu Nov 10, 2005 9:41 pm

malachi wrote:http://www.espressoparts.com/product/V_44
http://www.espressoparts.com/product/V_242


Insane price for a motor



try this:

Grainger Item # 3K068
Price (ea.) $77.40
Manufacturer GENERAL ELECTRIC
Mfr. Model # 5KH32FN5586X

that is a 1/3 Hp



a 1/2 hp is $122.00


Parts are cheap and plentiful for this motor when you need a start cap or switch.


Sean


P.S.
Yes, insane price for a valve also
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Link to "Fixing relief valve leaks / very good replacement OPV"by AndyS on Thu Nov 10, 2005 10:39 pm

lennoncs wrote: insane price for a valve


Is it available in brass instead of stainless?
-AndyS
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Link to "Fixing relief valve leaks / very good replacement OPV"by lennoncs on Thu Nov 10, 2005 11:02 pm

yep

sky is the limit with these folks, you tell them what you want and they make it.

my valve is surgical 320ss with teflon seals



sean
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Link to "Fixing relief valve leaks / very good replacement OPV"by denniskeating on Fri Nov 11, 2005 6:52 pm

Yes, Grainger will be sending me the 3K067 motor $91.45 with tax and shipping I think it is the same motor you furnished a link to Andy, except it is 1/3hp, not 1/4hp.
I also have the upgrade OPV valve coming.
Next I'll order a procon pump and a water filter for my adventure.
I appreciate the input from everyone.
Thanks, Dennis
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Link to "Fixing relief valve leaks / very good replacement OPV"by AndyS on Fri Nov 11, 2005 7:01 pm

lennoncs wrote:Insane price for a motor


C'mon, Sean, it's Italian. Italian motors make better espresso.
-AndyS
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Link to "Fixing relief valve leaks / very good replacement OPV"by denniskeating on Sun Nov 13, 2005 4:18 pm

Sean,
I need help understanding how to install the new OPV and at same time hooking up new (3/8"?)direct plumb in line.
I would need to put the OP valve on a tee coming out of the boiler tee, wouldn't I? Then my incoming water line would also connect to the OP Valve tee?
I'm thinking that by not using the stock OP Valve, my adapter & water hook-up fittings will be different. I am also taking out the vibe pump, and adding external Procon w/ 1/2hp motor, and good water filters.
Also, is there concern for a strain relief or grommet where the external water line enters the machine?
Thanks, Dennis
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