Modern Day Lever Espresso Machines
Modern day lever piston espresso machines use three different water supply brew systems and two different piston power designs.
Spring assist and manual lever.
There are two different piston powered systems. The spring assisted lever uses a coiled spring to regulate the extraction pressure of the piston. When the lever is depressed, the piston is cocked. You simply release the lever and the spring delivers the needed pressure for your extraction. The Elektra Microcasa a Leva is one of the most popular spring assisted lever machines.
The second power system is, well, you. The full manual lever relies on the operator to supply the needed pressure to the lever for extraction. These systems require much more time to learn. The operator has to apply steady pressure to the lever during the extraction. The difficult part is training yourself to apply the same amount of pressure for every shot. The La Pavoni Europiccola and the Gaggia Achille are two of these full manual systems.
Water delivery methods.
The most common type of water delivery is the steam pressure driven. In these systems, a single large boiler supplies both brew water and steam power. The machine relies on steam pressure to force water up a brew group supply line and into the group piston chamber. In order for that to work, the water in the boiler must be hot enough to generate steam. Most of these machines operate around .8 bar, or roughly 250F.
Hydraulics diagram from the Olympia Cremina manual
Since the brew water is well beyond the target brew range (195-205F) the water must be cooled prior to the extraction. On these machines, the group acts as a heat sink, leaching heat from the brew water as it enters the piston chamber. This is not a good way to regulate the brew water. Every time you pull a shot, the group absorbs more heat. Most of these will only allow for 3-4 shots before they overheat. Extended idle time also results in an overheated group because the grouphead is directly attached to the boiler. Common machines in this category include the La Pavoni Europiccola, Olympia Cremina and Elektra Microcasa a Leva.
Gravity feed (open boiler) water delivery systems can avoid these overheating problems. A gravity system uses a boiler placed above the grouphead. When the lever is lifted, gravity pulls the water down into the group piston. Because steam pressure is not required to move the water, these systems can operate at much lower temperatures. The water in the boiler can be kept at or slightly above the target percolation temperature. The disadvantage of these systems are two fold:The La Peppina and Mini Gaggia/Minimoka are popular gravity fed open boiler machines.
- Because the boiler is located above the grouphead, most of the machines mass is located high off the counter. That tends to make them a bit top-heavy and prone to tipping over if the base is not sufficiently large.
- These systems generally have one boiler, the brew boiler. Because these are run at brew temperatures, there is no steam for creating milk drinks.
Heat exchanger is the third water delivery method. A heat exchanger uses a high pressure (usually 1 bar and up) boiler with a brew water supply line running through it. Most commercial lever machines use a large steam boiler with one heat exchanger per group supplying brew water. As the cold water passes through the heat exchanger tube it is flash heated to brew temperature. The resulting brew water can be adjusted up and down in temperature by the dwell time. The longer the water sits in the heat exchanger, the hotter it gets. The majority of commercial machines use a heat exchanger system. Below is a heat exchanger hydraulics diagram for a pump-driven espresso machine:
For more on how a heat exchanger works see Espresso Machines 202
jonny wrote:On a lever machine, the boiler is always at steam temperature and that temperature drops when it passes through the massive grouphead. Since the grouphead is directly attached to the boiler, this effect will be diminished over time and become too hot for espresso. A pressurestat keeps the boiler between a set range. This will keep the boiler temperature between a range but ultimately the grouphead will continue to heat until it is in equilibrium with the boiler and far too hot for brewing.
This is very different than the pre-Millennium La Pavonis that require more knowledgeable technique to keep the group cool enough to pull multiple shots. I will do a temperature study on a dual switch pre-Millennium Pavoni as well sometime in the first half of the year when I have a bit more time and access to a data logger that can be linked to a thermocouple that will be placed in the basket.

audia6 wrote:sorry if this has been asked before. After reading many threads I am still not 100% sure how it works.
Older LP has two switch to control different temp for brew and steam. Newer ones has one switch. It uses a pressurestat and it cycles on and off using the green light to indicate readiness.
My question is if that is the case, how does it tell the difference between brewing and steaming. Does it mean that its design goal is have one temp only ? The longer one leaves the machine, the hotter it gets.
If there's only one temp and its rising all the time. Does it mean that one should find the best temp for brewing, do it, then wait for temp to increase and then steam ?
Just got a NOS pre-M euro (2000 model with one switch)
thanks ahead.
** PS : curious if someone has used OE's third shot to control their temp.
Robert