cruzmisl wrote:Shadow, I like that idea better. Less than a hundred bucks and relatively little work. Is the wiring fairly straightforward? Why do I need the relay anyway? The T1 draw too much juice?
The wiring is easy if you're familiar with wiring relays. I'll take a stab at a full explanation from memory of how the Elektra is set up: You will need to run new, separate wire from the hot and neutral terminals on the on-off switch of the machine—from the side that will get power cut when the machine is off. You would run the hot wire out to the new pressurestat, on the topmost terminal there. Then you would run a line from the normally closed (NC) terminal on the stat to one of the terminals on the input side of the SSR. Finally, hook the neutral wire coming from the on-off switch to the other input terminal on the SSR.
For the line side, it will look similar to the way it is on the Sirai, with one major difference: where the Sirai switches both the hot and neutral wires going to the heater, you're only going to switch one of the legs (conventionally, this should be the hot one). So, you will pull the neutral wire that goes from the switch to the Sirai and hook this straight to the heating element. Then you'll take the 2 lines from the hot side that originally went into the Sirai and hook those to opposite terminals on the load side of the SSR. You should have one wire left over, the neutral wire that originally went from the heater to the Sirai pressure stat. Simple, right? I'll leave this up for grabs to any electrical engineers that want to nitpick on a more proper way to do it.
You'll need to find the right connectors to attach to the various spades you're going to have to attach to, and a soldering gun and set of heat-shrink tubing will also come in handy if you want to do good work. If terminating wires properly is something you don't know how to do, that ought to be a deal breaker on this—doing crappy work on a ~$3000 espresso machine will devalue it shamefully and also put it at risk.
Anyway, as for why you need a relay, the answer is because they're more reliable and also rated for the current that the Elektra's element draws, which IIRC is 18-19A. The internal relay on the MATER pressurestat is 16A, and I wouldn't hook it straight up to a heater even if it was within that generous rating.