www.seattlecoffeegear.com: let us help you find the right gear

Help - condensation in my boiler pressure gauge.

Postby unidonburi on Sun Dec 10, 2006 1:16 pm

This question has been posted in the CG forums "questions and answers"... but I haven't heard back from anyone there yet.

I have a Euro2000 Jr. - an E61-type HX machine.

Yesterday, I heard a brief 'sssss' and then I saw my boiler pressure gauge fill with condensation.
I have had this machine for about 6 months and I have never seen this before ...so, I immediately shut it down.

What does this mean? Can I still use my machine or should have it looked at?

cheers,
Geoff
unidonburi
 
Posts: 7
Joined: Dec 10, 2006
Location: Calgary, AB, Canada
www.ajcoffeeco.com: excellent coffee without compromise
www.ajcoffeeco.com: excellent coffee without compromise

Postby DaveC on Sun Dec 10, 2006 1:44 pm

unidonburi wrote:This question has been posted in the CG forums "questions and answers"... but I haven't heard back from anyone there yet.

I have a Euro2000 Jr. - an E61-type HX machine.

Yesterday, I heard a brief 'sssss' and then I saw my boiler pressure gauge fill with condensation.
I have had this machine for about 6 months and I have never seen this before ...so, I immediately shut it down.

What does this mean? Can I still use my machine or should have it looked at?

cheers,
Geoff


The boiler Gauge uses a thin spiral blind ended tube called a bourdon tube. This when pressurised tries to straighten, and moves the needle on the gauge. Over time this can weaken and fracture (or even happen on a young machine) , this causes condensation in the gauge. You need to have the gauge replaced under warranty, so contact your retailer ASAP.

The tubes bore is pretty small, so depending on where it fractured may still allow you to use the machine....but it's pressure regulation could be a bit out of whack. If you can here a loud hissing and see steam, then don't use it....if there is a very gentle muted hiss with no visible steam or dripping water, then your probably OK to use it...but it's not an ideal situation.

If it's not still under warranty (e.g. second hand, whatever), luckily the gauges are very cheap and quite easy to fit. A quick search on e-bay will probably find a suitable replacement gauge.

Dave
DaveC
 
Posts: 201
Joined: Nov 20, 2006
Location: UK

Postby bobcraige on Sun Dec 10, 2006 1:45 pm

It sounds like the gauge has failed. The gauge is probably a bourdon tube design. The steam is normally contained in the bourdon tube and its associated plumbing. It sounds like the gauge has failed developing a leak into the gauge body, hence the condensation and the hiss. To be safe, it should be checked and will probably need a new gauge installed.
Bob Craige

LMWDP #7
bobcraige
 
Posts: 205
Joined: Dec 04, 2005
Location: New York

Postby HB on Sun Dec 10, 2006 1:46 pm

Your post on CG probably didn't get a response because it was in the wrong forum (Coffee Discussions: Questions and Answers). I've moved it to Espresso: Machines and Grinders.

dan_kehn wrote:To answer your questions: Yes, yes, and yes. Your machine has an air-filled gauge; it may be a defective gauge, or condensation from inside the casing. The thread "How do I detect a steam leak?" offers suggestions on finding the cause. If you're not comfortable poking around the interior, by all means, send it off for repairs. Of course, remember to UNPLUG the machine before removing the casing!

And from How do I detect a steam leak?:

dan_kehn wrote:Don't laugh, but an easy way to find the smallest of steam leaks is by sticking one end of a short flexible tube into your ear and probe around the interior of the machine with the other end. Check carefully around fittings and joints. A turkey baster with the bulb end removed also works in a pinch.
Dan Kehn
User avatar
HB
 
Posts: 13166
Joined: Apr 29, 2005
Location: Cary, NC

Postby HB on Sun Dec 10, 2006 1:55 pm

DaveC wrote:The boiler Gauge uses a thin spiral blind ended tube called a bourdon tube. This when pressurised tries to straighten, and moves the needle on the gauge. Over time this can weaken and fracture (or even happen on a young machine) , this causes condensation in the gauge.

Good explanation, thanks! By the way, Omega's website has a good summary of common pressure gauge designs, including those using Bourdon tubes, as does wikipedia's manometer page.
Dan Kehn
User avatar
HB
 
Posts: 13166
Joined: Apr 29, 2005
Location: Cary, NC

Postby unidonburi on Sun Dec 10, 2006 2:23 pm

thanks everyone! that was quick!

Geoff
unidonburi
 
Posts: 7
Joined: Dec 10, 2006
Location: Calgary, AB, Canada

Postby unidonburi on Thu Dec 14, 2006 12:12 am

e-61 type HX machine problem. part deux.

gauge seems okay: I warmed up the machine (the vendor told me to do this) the next day and the gauge seemed to be fine. The condensation on the glass had dried overnight and it was working fine after I heated up the machine. So... the vendor told me to just keep using it.

new problem: Strangely enough...with the cover off the machine, I now noticed a steam leak on the opposite side (from the gauge) of the machine . Using the flexible tubing stethoscope diagnosis method suggested, I isolated the leak to the element gasket.

I reported this to the vendor and he said that I should remove the insulation I had surrounded the boiler with. He thinks that the temperature in the boiler could be adversely affected by the insulation.

Some history: After I got the machine, armed with info from this site, I asked the vendor if I could insulate the boiler and still keep my warranty, just to save some power... He said I could. The heater used to cycle every 30s, but with the insulation, it cycles every 60 sec. So it is probably saving power and protecting the electronics a bit. The vendor also recommended a timer that I could use to start my machine in the mornings. Since I bought the machine 4 months ago, this machine has also had 2 high-limit thermofuses blow on it: one before the insulation and one after - both were replaced by the vendor under warranty.

Vendor changes his tune: After I reported the new leak, the vendor said that I had to take the insulation off because he thought that it was causing problems. I asked him if I could, instead of removing the insulation, I could just turn the boiler pressure down from 1.2 to 1.1 or lower. He said that I would have to remove the insulation or lose my warranty... okay fine. But his reason was that he said that this pressurestat shouldn't be adjusted. It looks like the standard C.E.M.E. model with 2 screws, one for deadband and one for the pressure. I haven't insulated the thermosyphon tubes, or any of the fittings... just the boiler.

My question: I know that I don't have a choice, I don't want to lose my warranty, but can someone tell me if his logic is sound? Wouldn't it be simpler to just turn the pressure down a bit? Also: why would insulating the boiler cause the gasket to blow (I thought fewer cycles would be better for the machine)?

cheers again,
Geoff
unidonburi
 
Posts: 7
Joined: Dec 10, 2006
Location: Calgary, AB, Canada

Postby miKe mcKoffee on Thu Dec 14, 2006 1:18 am

unidonburi wrote:My question: I know that I don't have a choice, I don't want to lose my warranty, but can someone tell me if his logic is sound?

IMO, a resounding NO.
Wouldn't it be simpler to just turn the pressure down a bit?

Turning the boiler pressure down from 1.2 bar should be totally unnecessary. Gasket shouldn't be leaking period. Normal to run as high as 1.5 bar. Ask him what the safety pressure release valve setting is, gasket should easily withstand pressure that high!
Also: why would insulating the boiler cause the gasket to blow (I thought fewer cycles would be better for the machine)?

It wouldn't.

cheers again,
Geoff

Good luck!
Mike McGinness, Head Bean (Owner/Roast Master)
http://www.CompassCoffeeRoasting.com
miKe mcKoffee
 
Posts: 1363
Joined: Jun 03, 2005
Location: Vancouver, WA, USA

Postby DaveC on Thu Dec 14, 2006 6:53 am

unidonburi wrote:e-61 type HX machine problem. part deux.

gauge seems okay: I warmed up the machine (the vendor told me to do this) the next day and the gauge seemed to be fine. The condensation on the glass had dried overnight and it was working fine after I heated up the machine. So... the vendor told me to just keep using it.


No I am pretty sure the gauge won't be OK long term, from what you described before, there is definitely a problem, because you should never get condensation in the gauge

new problem: Strangely enough...with the cover off the machine, I now noticed a steam leak on the opposite side (from the gauge) of the machine . Using the flexible tubing stethoscope diagnosis method suggested, I isolated the leak to the element gasket. I reported this to the vendor and he said that I should remove the insulation I had surrounded the boiler with. He thinks that the temperature in the boiler could be adversely affected by the insulation.

Some history: After I got the machine, armed with info from this site, I asked the vendor if I could insulate the boiler and still keep my warranty, just to save some power... He said I could. The heater used to cycle every 30s, but with the insulation, it cycles every 60 sec. So it is probably saving power and protecting the electronics a bit. The vendor also recommended a timer that I could use to start my machine in the mornings. Since I bought the machine 4 months ago, this machine has also had 2 high-limit thermofuses blow on it: one before the insulation and one after - both were replaced by the vendor under warranty.


In fairness to the dealer, if the insulation covered the thermal hi limit fuses, depending on their design, they may think an overheating situation had occurred. If they are fusible links, it's quite unlikely the insulation will cause them to melt early, unless they are quite sensitive. But this would only be if they were covered by the insulation

Vendor changes his tune: After I reported the new leak, the vendor said that I had to take the insulation off because he thought that it was causing problems. I asked him if I could, instead of removing the insulation, I could just turn the boiler pressure down from 1.2 to 1.1 or lower. He said that I would have to remove the insulation or lose my warranty... okay fine. But his reason was that he said that this pressurestat shouldn't be adjusted. It looks like the standard C.E.M.E. model with 2 screws, one for deadband and one for the pressure. I haven't insulated the thermosyphon tubes, or any of the fittings... just the boiler.

My question: I know that I don't have a choice, I don't want to lose my warranty, but can someone tell me if his logic is sound? Wouldn't it be simpler to just turn the pressure down a bit? Also: why would insulating the boiler cause the gasket to blow (I thought fewer cycles would be better for the machine)?


In fairness to the Vendor again, he is responsible for the warranty, so if he wants the machine standard, then it should be standard (whether it's right or not is irrelevant) . The pressurestats can of course be adjusted, but again why should the Vendor be honoring a warranty with someone he doesn't know fiddling inside the machine. If I was the vendor, I certainly would not want customers fiddling inside the machine. In 6-8 months the warranty will have expired and you can do what you want to it, but until then....

However if you ensure the machine is standard, you still have 2? problems, the Gauge and the leak near the heating element gasket. Both of these are unlikely to get better and will in all probability only get worse. You do need to have the dealer look at the machine and sort out the problems. it may help if you take some pictures around the boiler gasket, as leaking usually leaves some evidence and if the gauge mists up again, take a picture of that.

Best of luck
DaveC
 
Posts: 201
Joined: Nov 20, 2006
Location: UK

Postby unidonburi on Thu Dec 14, 2006 1:13 pm

DaveC wrote:In fairness to the dealer, if the insulation covered the thermal hi limit fuses, depending on their design, they may think an overheating situation had occurred. If they are fusible links, it's quite unlikely the insulation will cause them to melt early, unless they are quite sensitive. But this would only be if they were covered by the insulation


The first fuse blew before I put the insulation on. The current fuse is not covered by insulation. He is suggesting that the insulation is causing local increases in boiler temperature (which is somehow independent of pressure???) which is causing other problems (magic?).


DaveC wrote:In fairness to the Vendor again, he is responsible for the warranty, so if he wants the machine standard, then it should be standard (whether it's right or not is irrelevant) . The pressurestats can of course be adjusted, but again why should the Vendor be honoring a warranty with someone he doesn't know fiddling inside the machine. If I was the vendor, I certainly would not want customers fiddling inside the machine. In 6-8 months the warranty will have expired and you can do what you want to it, but until then....


I agree. I want to be fair to the vendor. This is why I asked his permission before I insulated the boiler - he was quite positive about it at the time, actually... he even recommended a timer for me. I haven't adjusted the pressurestat either...


DaveC wrote:However if you ensure the machine is standard, you still have 2? problems, the Gauge and the leak near the heating element gasket. Both of these are unlikely to get better and will in all probability only get worse. You do need to have the dealer look at the machine and sort out the problems. it may help if you take some pictures around the boiler gasket, as leaking usually leaves some evidence and if the gauge mists up again, take a picture of that.


Thanks! That's good advice.

I just want to be an informed customer and it is nice to hear the opinions of knowledgeable people like yourselves, who have no personal stake in how this gets resolved. This guy seems to be quite busy, and he has taken care of me before...so, I want to trust him. But if he didn't want me to mess with the machine, he could have said that up front and if he has recently changed his mind, he could just tell me that too. He is not very good at communication.

This information won't affect what happens with my machine in this particular situation, but it might affect what I do in the future: how I treat my own machine after the warranty expires, what vendors I recommend to my friends and where I make my future purchases.

thanks again
unidonburi
 
Posts: 7
Joined: Dec 10, 2006
Location: Calgary, AB, Canada


Return to Espresso Machines