by another_jim on Sun Dec 10, 2006 8:26 pm
The pressurestat used on the Semi, the Mater, has a tendency to get sticky. Unfortunately, this is not a problem of age, since even brand new ones are prone to it. The one in the Semi has its membrane in water, not steam, and this might exacerbate the problem (hard to tell since we don't collect statistics, but this does happen quite regularly).
One way to fix it is to exercise the membrane. Unplug the machine, let it cool, and open the unit's base (one screw under the driptray). Empty the tank, and lay the machine on its side on a towel (the boiler may leak a little out of the vacuum breaker at the top, but not much). Remove the base and the plastic set screw on the pressure stat. There is a pin underneath that screw which is moved by the membrane -- if you push it in and out with a needle-nose pliers, you'll exercise the membrane and generally fix the problem for around 6 months after which you'll need to repeat the treatment.
Put in the set screw, set the machine up without the base on two phone books or blocks so you can get to the screw, and turn it on. You want to set it so the pressure tops out in the green zone -- mine ran from 1 to 1.2 bar when it came, and has creeped up to 1.1 to 1.3 over the last 4 months.
If you catch the machine redlining, you can usually turn the heat off by hitting the boiler fill button for a 1/2 second-- the pump pressure will push the membrane to off and restore normal operation.