Joep wrote:By the way, also when it doesn't 'explode', the portafilter handle comes up a bit in the first couple of seconds after initiating the brew process when pressure builds up, and comes down again when I stop it.
If I understand correctly, Joep is talking about up and down movement. I experience this every day on my Elektra, although it's very subtle unless you hold the portafilter handle during brewing or watch it very closely. One thing that puzzles me is that Joep describes exactly the opposite of what I see: When the pump engages, it slowly pushes the portafilter down, I assume it's the flex in the system as pressure is applied, the water forcing the gasket against the portafilter and then against the group bell channels for the ears. When brewing ends and the 3-way valve opens, it jumps up in my hand slightly as the pressure is relieved. I assume Joep just switched his words around--can you clarify, Joep?
If your portafilter is moving laterally, i.e. the the pump is forcing it to back itself out of the group, this is a huge problem. I think, however, that it's MUCH less related to how the ears mount in the channel and more with how lubricated the gasket is with coffee oil. To whit, try this: get some food grade grease, the type used for lubricating steam wand assemblies (Dow Corning 111 is good), and lube up your gasket on the portafilter side. Now lock with a blind filter, hit the brew switch, and watch it slide out. This won't happen on every machine, but it definitely does on my old Elektra. This can happen naturally from coffee oil as well, depending on how often you use detergent to backflush, and how much coffee ends up in contact with the gasket. If you want to get rid of it again, simply do a good portafilter wiggle with detergent in the backflush disk till your gasket locks nice and tight. A really clean one will lock it quite tightly. Anyway, this doesn't even sound like what Joep is describing...
Forgive me for doubting you guys, but considering this is a home machine and the pictures I have seen so far of the portafilter, I highly, highly doubt this is from wear and tear on metal (such as wallowed out spots or a worn down channel. I'm a lot more prone to suspect something along the lines of a moving gasket, having seen that type of crap on Elektras. That's one thing I will say about Elektras--their group gaskets are absolutely pathetic compared to LM, Synesso, and Faema gaskets (and other flat ones). Joep actually has a flat-faced one, which seems nicer than the round ones for my T1. My gasket is finicky about leaking if it's even slightly dirty, though it starts to leak immediately.