aodonnell wrote:You say your base bowed because of pulling up on the sides? I don't get what you mean. How exactly could my base have become bowed - if this is in fact what has happened?
As far as I can tell, when you tighten the top knob, it pushes down on the center of the assembly and pulls up on both round bars on the sides. These in turn pull up on the base at each side. And so the base takes on a curve. The bending pressure combined with the heat apparently allow it to give way. Once it does, no more 9 bars pressure. Imagine putting your foot on a paper plate and pulling up on the sides. Does that make sense?
I think my refinishing solution will work once I polish the surface up enough to from a good seal. Although, it may bend again once subjected to heat and pressure.
It looks like a design defect. Renders the thing useless unless fixed. Fortunately, the fix is pretty easy if they are willing to re-engineer the piece. It's easy to replace. The base needs to retain it's shape for the system to work. Either another material or thicker aluminum. While they are fixing this, they could make the base a little bigger, and concave, to allow it to catch more of the heat off the burner flame.