by socalnik on Mon Feb 01, 2010 8:03 pm
Thanks everyone. Inspired by your projects and impressed with your response. Knew their had to be someone out there as nutty as me taking this on, came across a once-lifetime deal on machine like this after a short-lived restaurant was going out of business that didn't serve much espresso, bought off honest guy and motor spun/no leaks so figured worth a chance and so far so good. The date stamps on the heat element is much newer that the machine itself, so it was serviced somewhere in it's life and newer element put in, so good sign there. It looked ugly, but these things clean up remarkably well and these old Italian machines were built to never die. I remembered Astoria from my restaurant days through college in NYC-area and would have never made the Laurentis connection if not for forums like this. I'll let you know outcome when I get some more time to work on it. Promised my wife I'd get the newest hunk-o-junk together for her birthday, this is easy compared to the seized piles of scooter junk I've brought home before and made stylish rides. Fun to work on something mechanical that doesn't devalue minute you bring it home.
Anyhow, once I get it plumbed, I'll see if it was interconnected lime scale issue, hoping was just autofill sensor but I think if it was that the boiler would keep filling until safety valve popped. I did a lot of soaking fully, and basically had a very large pot filled with citric/water that I kept reheating, letting sit, scrub when temp started dropping, it really makes difference warming solution up. Curious where you all got your citric acid in larger 1lb or higher bags? I had to go a distance to a better-known home beer brew supply house, interesting place but 20 miles away from me, and restaurant supply stores near me had none. I didn't hook hose up to put pressure in the heat exchanger and blow out gunk, considering going back in which is pain as machine is all back together now. Would hate to find scale making it's way through the pipes.
Triac is very interesting possible problem would not have thought about. I have simple multimeter, don't really have something that can measure frequency/waveform, but figure it may either just die completely or be working. This controls the variable speed of the motor. Thought it may just be on/off trigger of some sort. Does anyone know if it's on the motor somewhere or in the Gicar controller (mine is RL30 ECU/Gicar model/part#). I dread it may be a bad Gicar as this is the most expensive part, but all the electronics had no signs of corrosion anywhere near or any signs of shorts. Autofill works, but a failure in the on position makes sense. Why would water pressure not keep building up if stuck in on though? The autofill stops, the pressurestat clunks on/off and doesn't let anything build up. On the motor by itself that little pressure screw/spring keeps water pressure from building beyond the 8-9 bar?
Now I have diagrams thanks to this board I'll trace wiring back, but a failed triac could be possibility. I don't remember hearing any variability to the motor spin. Where can I get a new proper triac? It seems I have the same model as most of you here, design hasn't changed much except for add-on features like dosing, more automation, if you read through the tech manual it even has a natural gas-assist in heating and some kind of credit card add-on for cafeterias I'm guessing. Mine is semi-auto while yours may be auto. The autofill and everything is same, this older one should have fewer failure points I'm guessing.
I didn't see much on the motor in tech manual. Can I look to the orange front panel LED for any clues? Isn't their supposed to be some feature where this turns on after a length of time the motor is spinning as safety feature to prevent flooding? Figure it may be set to a max time it should take to fill boiler, then light up, and cut motor power off, is way I understand the operation. Tech manual says in large 2-3 group machines it sometimes triggers on too early before boiler is full and just to reset power to keep it going to fill boiler first time. My motor never seems to stop spinning, and I remember the LED staying on the whole time. I only have the one round LED light on front panel, other than that just a rocker fill switch and the O/I power button (so guess I don't have the safety fill feature of I/II that at I autofills, then at II turns on heat element to keep it from heating up/popping, so be careful and manual fill when boiler is empty if you have this like me). So, question is does LED staying lit help in diagnosis? I don't know what normal is, so this may signal a bad triac as then the LED lit means some sensor in Gicar is working in telling motor to cut out, but bad triac is keeping motor on as it may default to staying on when failure of Triac. If Triac is on my motor, then no expensive Gicar issue, the tech manual doesn't seem to have motor electric diagrams. Sorry for all the questions, but you can't return electric parts if it is not the issue and I'm not a "parts swapper" mechanic as my father used to call them, but like diagnosing otherwise you are just stumbling onto fixes.
Wish I had few simple motor diagrams, being an Italian design it's bit tougher diagnosing what means what. I don't think it's a miswire, prior owner didn't seem to have played with much outside of an attempted exterior descale never cracking the boiler to clean inside (he bought used for non-coffee heavy restaurant), kinda funny attempt, and most all the wiring I can tell is same as from factory, a tech by owner before him replaced the element and it seems to have been descaled a few times in it's life as I think some others I've seen online were worse. I believe a miswire would just keep it filling until safety valve pops, which it is not doing. Is there some kind of fuse that can blow somewhere as I see a fuse in diagram on ECU/Gicar and cause this behavior? I don't think a bad ground would do it, and most the grounds look OK/uncorroded, I haven't touched wiring except cleaning up the heat element contacts.
I realize I posted a lot, exploring all options and my thoughts, as it very well sounds like it may be Triac which I don't know where I'd get proper replacement. Maybe ideas that get next person working on same restore thinking about possible issues later on. If it triggered any safety valves, the LED didn't stay lit, or was something else more straightforward it would be easier. I hate electrical problems so much more than mechanical. Thanks again.