prima-coffee.com: coffee & espresso equipment and accessories

Andreja Premium - brewhead doesn't warm fully

Postby tellicherry on Tue Aug 16, 2011 12:53 am

Hi,

Ok! After four years of daily use I've run into my first problem that I'm not sure how to diagnose.

I have my machine on a timer and under normal circumstances, the brewhead reaches 220 degrees by the time I'm ready to use it each morning (2 hour warm up). However, recently the brewhead has only come up to 170 degrees probably 3 of 5 mornings for the last two weeks.

If I perform a short flush, the head will slowly finish warming up. At this time, I also notice that it seems that the HX must be almost empty of water since it takes a very long time for the water to reach the grouphead after actuating the lever.

My guess - a check valve has failed allowing the water in the water in the HX to slowly drain out while the machine cools down. The lack of water in the HX impacts the thermosyphon and leaves me with a partially warmed grouphead.

Any other guesses or diagnostic strategies? I'd rather diagnose and repair myself if possible so any insight would be great!

Thanks,

Cory
tellicherry
 
Posts: 17
Joined: Apr 25, 2007
Location: Southern California

Postby allon on Tue Aug 16, 2011 1:51 am

Have you checked the expansion valve? You could make sure everything is dry before turning the machine off, then check for moisture from the expansion valve (maybe leave a dry paper towel by its exhaust as a tell-tale) after it warms up.

The valve I'm thinking is the one that opens if the HX loop pressure is too great, not a pump regulation device.
LMWDP #331
User avatar
allon
 
Posts: 1078
Joined: Apr 23, 2011
Location: Northern VA

Postby HB on Tue Aug 16, 2011 7:14 am

tellicherry wrote:My guess - a check valve has failed allowing the water in the water in the HX to slowly drain out while the machine cools down. The lack of water in the HX impacts the thermosyphon and leaves me with a partially warmed grouphead.

Indeed, that's one of the causes suggested in Randy's article Understanding and Preventing Thermosyphon Stall. After four years, it's possible the upper valve seal in the grouphead is allowing HX water to escape when the machine is idling. Stefano's Espresso Care sells a E61 Rebuild Kit with everything you would need. I would also check for scale; it can cause all sorts of mysterious behavior as valves sometimes close completely, sometimes don't.
Dan Kehn
User avatar
HB
 
Posts: 13166
Joined: Apr 29, 2005
Location: Cary, NC

Postby erics on Tue Aug 16, 2011 8:50 am

Nice writeup Cory.

The most likely culprit is as shown below - the brew valve.

Image

Stefano deserves a lot of credit for offering up the rebuild kit that he does - he must be a carburetor man from days gone by. More later - gotta run the girls to the airport.
Skål,

Eric S.
http://users.rcn.com/erics/
E-mail: erics at erols dot com
User avatar
erics
 
Posts: 2985
Joined: Aug 09, 2005
Location: Silver Spring, MD

Postby Velomane on Thu Sep 29, 2011 8:38 pm

Hi all,

Like the OP, I found my AP brewhead was occasionally thirty degrees below normal (once a week, for the last month). I emailed Chris Coffee, asking them to put together a rebuild kit for me. Instead, I was told to phone Roger in the service department. He told me that the most likely culprit was the gicleur screen, and the small hex nut it sits upon. The screen is visible in erics photo above, protruding from screw at the far left of the photo, beside the spanner. I was told to soak it in vinegar, and to also pour a small amount of vinegar into the opening on the top of the brewhead, once the small chrome screw was removed (don't take out the big one).

After an hour or so, I rinsed the screen, and flushed out the brewhead, and reinstalled everything. The temperature has been a steady 210.5 since then.

Kudos to Roger and his colleagues at Chris Coffee. He even stated that he'd rather not sell me the rebuild kit as it was most likely unnecessary, for two reasons- firstly, it wasn't the source of my problem. Secondly, the springs and teflon gaskets that are sold elsewhere online practically never wear out.
Velomane
 
Posts: 23
Joined: Mar 28, 2007
Location: Winnipeg, Canada

Postby erics on Thu Sep 29, 2011 10:32 pm

Roger, Jason, Scott, and the other stellar members of the CC service department have far more experience repairing and troubleshooting these QM machines than I do but . . . on this particular problem, I would not agree. And here is the rationale:

Image

When the machine is simply idling, there is no thermosyphon flow within the mushroom - the water in there is hot but stagnant. The flow and great majority of the heat exchange take place within the space outside of the mushroom. So, an important area to be free of scale buildup is the interior surface of the group, in the mushroom area. You need to remove the mushroom for access to this area - see this: Checking an E61 Espresso Machine for Scale

I soak the mushroom in a small juice glass filled with white vinegar up to the top of the large threads. I usually take about an hour and then rinse thoroughly using a green scrubby on the surfaces. The plating on these surfaces is mediocre (at best) and tends to flake off even if you look at it in the wrong way. These flakes will clog that gicleur screen very rapidly - and then you'll wonder what happened to the flow.
Skål,

Eric S.
http://users.rcn.com/erics/
E-mail: erics at erols dot com
User avatar
erics
 
Posts: 2985
Joined: Aug 09, 2005
Location: Silver Spring, MD

Postby Beezer on Fri Sep 30, 2011 12:14 am

I had the same problem a year or two ago. Replacing the brew valve, preinfusion valve, and drain valve solved it. I think the valves were leaking and letting the water out of the group, which prevented the thermosyphon from working.
Lock and load!
Beezer
 
Posts: 918
Joined: Nov 16, 2006
Location: Fresno, CA

Postby Velomane on Fri Sep 30, 2011 5:32 am

Eric,

As always, thanks for the informative posts. I appreciate you sharing you knowledge of these machines. I'll keep an eye on the temp and if required, I'll do a thorough rebuild of the grouphead.

Mike
Velomane
 
Posts: 23
Joined: Mar 28, 2007
Location: Winnipeg, Canada

Postby tellicherry on Sat Oct 01, 2011 4:22 pm

Here is an intermediate update.

I called the service group at Chris' Coffee and they suggested checking for scale. I pulled the mushroom and found essentially no scale or other debris in the gicleur screen. So this doesn't seem to be the problem.

However, the brew valve seals and o-ring on the mushroom look like they are shot so I'm going to see if that will do the trick.

Will update when I have the solution!
tellicherry
 
Posts: 17
Joined: Apr 25, 2007
Location: Southern California

Postby tellicherry on Fri Oct 14, 2011 12:57 am

Ok, replacing the brew valve didn't do the trick. Next stop OPV valve gasket...
tellicherry
 
Posts: 17
Joined: Apr 25, 2007
Location: Southern California

Next

Return to Espresso Machines