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Advice with install of PID for Gaggia Espresso - Page 2

Postby erics on Wed Mar 14, 2007 7:02 pm

Pravspresso -

Are you confused on the PID installation or the "setup" of the PID?

Would you (or someone else) be trying to use the thermocouple that came with the controller or did you source another one as previously recommended?
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Postby pravspresso on Wed Mar 14, 2007 10:05 pm

the setup is clear.

ps. i got the t type washer thermocouple.

http://auberins.com/index.php?mai...nfo&products_id=16


I read the PDF...and well..i'm just a little lost in terms of what to do with the PID after the install.

like really lost.

i attached this..from the pdf.

Image




ps. i didnt' see other setups using fuses..but they suggest one for the ssr. Do you agree?

I've never had issues with power surges in my house.

cheers
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Postby erics on Wed Mar 14, 2007 11:16 pm

Here's a quickie while I look over the documentation for this particular PID.

Don't worry about alm1 and alm2 - they have no bearing on PID operation until you become a PID wizkid and then only after you figure some innovative thing to do with them.

Yes, Pv is what the thermocouple is reporting and Sv is what you would like it to be reporting. A ballpark Sv is 228-230 but, as before, I defer to a Gaggia PID-er.

Just hook the PID up with power (as I detailed earlier) and connect the thermocouple (as detailed earlier). Forget about the SSR and just observe machine operation/thermocouple operation with the normal brew thermostat hooked up.

That is an education in and by itself.
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Postby pravspresso on Thu Mar 15, 2007 8:43 am

Don't know if this helps but i got this pdf from another Gaggia PID Application blogger.

It's a similar unit has alot more explanatory steps.

what do you think?

4. Initialization Parameter Setting (power and any type of input device required)

a. Temporarily connect power and thermocouple to unit - see Section 8.

b. Press (SET) to enter the setting mode, then enter code "0089" and press (SET) again.

c. The first parameter, "Inty" will appear on screen. Press (SET) and scroll through the various sensor types by pressing (v) or (^) until the one you want appears. Press (SET) to select that particular sensor.

d. Press (^) to see the next parameter, "Outy" and then press (SET). Press (v) or (^) to scroll through the choices (0, 1, or 2) and press (SET) when the one you want is shown.

e. Press (^) to see the next parameter, "Caty" and then press (SET). Press (v) or (^) to scroll through the choices (0, 1, or 2) and press (SET) when the one you want is shown.

f. Continue the same process for the remaining three parameters.

a. To activate auto-tuning, press and hold (>) until "AT" indicator blinks, which indicates auto-tuning is in progress. Activate auto-tuning when the machine to be controlled is at or 10% below setpoint temperature (SV). When auto-tuning finishes, the "AT" indicator light turns off. Now newly calculated PID parameters are stored in memory and will be used by the controller.
b. To EXIT during the auto-tuning process, press and hold (>) until "AT" indicator turns off. The previously entered PID parameters values are used by the controller.
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Postby erics on Thu Mar 15, 2007 9:08 am

Yes, I would say that is a well written document - I wrote it - it is on my FTP site under /PID.

Unfortunately, it is for a 1/32 DIN PID which is not what you have. Again, I am assuming that the PID you are applying to this Gaggia is the one you posted pics of back in July 06.

Now I know I'm sounding like a smuck but all of the "problems" you are having is what makes this guy so good and so well respected/liked in the espresso community:

http://www.pidkits.com/

The manual on my FTP site is not the exact manual for your PID but it is very close and, in this case, close counts.

To answer a previous question of yours re fuses - no, I do not believe any fuses are necessary but I do know that others do.
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Postby pravspresso on Thu Mar 15, 2007 12:52 pm

i just hooked up the power and thermocouple.

im watching the temps. which make no sense.

i see a negative sign beside alm2 and the numbers go from 1 to 20

i know it doesn't matter but i set the sv variable to 203F just to see if i could do it.

At this point...i think i just want to use it too see what the temps are in the boiler

and forget about programming it.

If this is even possible i have no idea cause i can't figure it out.

I'm going to buy a rancilio silvia in about 6mths and have someone put a pid on

for me. For now i just want to see the temps inside the boiler and i will just surf

as usual for the proper temps.

but how to do that..is the question.

sigh
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Postby welone on Thu Mar 15, 2007 1:06 pm

jggall01 wrote:I think you will have more success mounting a washer t/c probe if you scrap the existing button thermostat, and then use a short, matching machine screw in its place to secure the washer. Otherwise, I think you'll find that a washer probe is not flat enough to be "clamped" below the tstat.


that was exactly the problem I had some weeks ago; the t-stat was just a tad to short for reaching the screw thread with the washer placed under it..

jggall01 wrote:Anybody know what the size/threading is on the Gaggia thermostat stud?


it's M4 (4mm) - at least in my gaggia classic

After installation I tried to follow greg scace's instructions - but with a temperature drop of roughly 8 dec C (=16 degF) during an 60ml shot, it's seems to me that the critical setting of the parameters have to be chosen much less aggressive than for a more stable silvia.

for me the ultimate cure in pid tuning instructions was the link posted by cafeIKE: http://www.omega.com/temperature/Z/pdf/z115-117.pdf
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Postby cafeIKE on Thu Mar 15, 2007 4:01 pm

erics wrote:Test/"calibrate" your thermocouple in a pot of vigorously boiling water.


If going to this trouble, be sure you know the altitude and barometeric pressure, and adjust boiling point as necessary.
Pure water removes another variable.
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Postby welone on Thu Mar 15, 2007 5:57 pm

cafeIKE wrote:If going to this trouble, be sure you know the altitude and barometeric pressure, and adjust boiling point as necessary.


actually the boiling pressure of pure water is determined by pressure alone (which in turn varies with altitude and meteorological conditions); just go to a weather page for your region for finding out the current local pressure and then feed this calculator with it (units are: kPa (1kPa=0.01bar) or mmHg).
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