Javacat wrote: ... and never came close to having to grind so fine for any of them.
Normal for Sumatras, and not an indication of staleleness. Your best grind setting will be as if you had 2 to 2.5 grams less in the basket (for a double). My belief is that Sumatra beans have a more flexible texture than others and create less fines when ground. However, I have no proof of this.
When I dial in a new coffee, I make this "Sumatra adjustment" at the outset. For instance, if a blend is 25% Sumatra, I grind as if there were a 1/2 gram less in the basket.